Figure 17 Telescopic front forks
2 Dec 2018


Figure 17 Telescopic front forks

97-3658 / H3658
FORK ASSEMBLY
Ref# 1   Fig. 17 Page 45 #7 (Qty:1)
 Front forks
 (Model: T120R)


97-2288 / H2288
Lower yoke and stem
Ref# 2   Fig. 17 Page 45 #7 (Qty:1)
 Front forks
 (Model: T120R)


97-0439 / H439
Bottom cone
Ref# 3   Fig. 17 Page 45 #7 (Qty:1)
 Lower yoke and stem


97-2290 / H2290
Bolt, pinch
UNF 3/8-24TPI X 2 1/4 U.H. (Tool-9/16)
Ref# 4   Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube
 Torque: 25 LBS


60-4246 / S25-2
Washer, plain
3/8 x 3/4 x 1/16
Ref# 5   Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube pinch bolt 45/4


14-1303
Nut, locking
UNF 3/8-24TPI thin Cleveloc (Tool-9/16)
Ref# 6   Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube pinch bolt 45/4
 Torque: 25 LBS


97-2263 / H2263  (1 Spares)
Nut, fork stem sleeve
Ref# 7   Fig. 17 Page 45 #7 (Qty:1)
 Front forks


97-3667 / H3667
Upper yoke
Ref# 8   Fig. 17 Page 45 #7 (Qty:1)
 Front forks


97-1527 / H1527
Bush, bonded
Ref# 9   Fig. 17 Page 45 #7 (Qty:2)
 Handle bar mounting


82-6738 / F6738
Lock, steering
Ref# 10  Fig. 17 Page 45 #7 (Qty:1)
 Upper yoke


60-0623 / D623
Key, frame lock
Ref# 11  Fig. 17 Page 45 #7 (Qty:2)
 Steering lock


21-0578 / S578
Grub screw
BS 1/4
Ref# 12  Fig. 17 Page 45 #7 (Qty:1)
 Upper yoke
 ¹ Secures frame lock cylinder


97-2266 / H2266
Washer, sealing
Ref# 13  Fig. 17 Page 45 #7 (Qty:1)
 Upper yoke
 ¹ Steering lock


97-2107 / H2107
Locating pin
Ref# 14  Fig. 17 Page 45 #7 (Qty:1)
 Lower yoke
 ¹ Secures steering damper if fitted


21-0684 / S684
Bolt, pinch
UNF 3/8-24TPI X 1 11/16 U.H.
Ref# 15  Fig. 17 Page 45 #7 (Qty:1)
 Upper yoke
 Torque: 15 LBS


21-0685 / S685
Nut, seated
UNF 3/8-24TPI
Ref# 16  Fig. 17 Page 45 #7 (Qty:1)
 Upper yoke pinch bolt
 Torque: 15 LBS


97-2161 / H2161
Fork cover, top left
Ref# 17  Fig. 17 Page 45 #7 (Qty:1)
 Stanchion tube


97-2162 / H2162
Fork cover, top right
Ref# 18  Fig. 17 Page 45 #7 (Qty:1)
 Stanchion tube


82-4047 / F4047
Washer, cork
Ref# 19  Fig. 17 Page 45 #7 (Qty:2)
 Spring abutment, stanchion tube
 ¹ Also 55/3 oil tank filler cap


97-1657 / H1657
Abutment
Ref# 20  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube spring


97-1891 / H1891  (2 Spares)
Main spring
Ref# 21  Fig. 17 Page 45 #7 (Qty:2)
 Solo (Yellow/Blue)


97-1892 / H1892
Main spring
Ref# 21  Fig. 17 Page 45 #7 (Qty:2)
 Extra strong (Yellow/Green)


97-1656 / H1656
Washer, plain
1 7/16"
Ref# 22  Fig. 17 Page 45 #7 (Qty:2)
 Front forks btwn oil seal and main spring


97-3635 / H3635
Gaiter, front forks
Ref# 23  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube
 Orient: End with pin hole goes DOWN.


97-3633 / H3633
Dust excluder sleeve nut
Ref# 24  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg


97-1500 / H1500
Oil seal
Ref# 25  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube
 Orient: Open lip/springs go down (to threaded end of seal holder)


97-2119 / H2119
O-ring
Ref# 26  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg, inside dust excluder sleeve nut 45/24


97-0431 / H431
Washer, plain
Ref# 27  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube, above top bearing


97-0441 / H441
Bearing, top
Ref# 28  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube


97-1896 / H1896  (2 Spares)
Sleeve, damping
Ref# 29  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube
 Orient: Built-up ends of PVC damping sleeves go DOWN.


97-2092 / H2092
Stanchion tube
Ref# 30  Fig. 17 Page 45 #7 (Qty:2)
 Front forks


97-0443 / H443
Bearing, lower
Ref# 31  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube


97-2091 / H2091
Nut, bearing
Ref# 32  Fig. 17 Page 45 #7 (Qty:2)
 Bottom of stanchion tube


97-2245 / H2245
Nut
1 1/2" across flats
Ref# 33  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube cap
 Torque: 80 LBS


97-2294 / H2294
Lower fork leg, left
Ref# 34  Fig. 17 Page 45 #7 (Qty:1)
 Front forks
 ¹ 1/3 pint (200cc) oil


97-2295 / H2295
Lower fork leg, right
Ref# 35  Fig. 17 Page 45 #7 (Qty:1)
 Front forks
 ¹ 1/3 pint (200cc) oil


97-1844 / H1844
Spindle cap
Ref# 36  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg


60-4260 / S26-3
Washer, spring
5/16
Ref# 37  Fig. 17 Page 45 #7 (Qty:4)
 Lower fork leg spindle cap


14-0218
Bolt
UNF 5/16-24TPI X 1 7/16 U.H.
Ref# 38  Fig. 17 Page 45 #7 (Qty:4)
 Lower fork leg spindle
 Torque: 25 LBS
 ¹ #7 p39/Ref30 says 1 5/16 U.H.


97-0519A / H519A
Drain plug
UNF 10-32 X 1/8
Ref# 39  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg


97-0430 / H430
Washer, fiber
3/16"
Ref# 40  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg drain plug


97-2154 / H2154
Shuttle valve
Ref# 41  Fig. 17 Page 45 #7 (Qty:2)
 Stanchion tube


97-2127 / H2127
Circlip
Ref# 42  Fig. 17 Page 45 #7 (Qty:2)
 Front fork shuttle valve


97-2090 / H2090
Restrictor
(Tool-5/8)
Ref# 43  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg
 ¹ Use speed wrench with
Extension & 5/8" socket on 45/45


97-1062 / H1062
Washer, aluminum
Ref# 44  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg


97-2126 / H2126
Bolt, flanged
(Tool-5/16)
Ref# 45  Fig. 17 Page 45 #7 (Qty:2)
 Lower fork leg


97-3682 / H3682
Bracket
Ref# 46  Fig. 17 Page 45 #7 (Qty:1)
 Brake cable, front brake


97-2270 / H2270
Cable retainer
Ref# 47  Fig. 17 Page 45 #7 (Qty:1)
 Brake cable, front brake


82-8245 / F8245
Washer, starlock
Ref# 48  Fig. 17 Page 45 #7 (Qty:1)
 Brake cable, front brake



EOF