Figure 17 Telescopic front forks
9 May 2023


Figure 17 Telescopic front forks

97-3658 / H3658
FORK ASSEMBLY
Ref# 1  Fig. 17 Page 45 #7 (1969) (Req:1)
 Front forks T120R


97-2288 / H2288
Lower yoke and stem
Ref# 2  Fig. 17 Page 45 #7 (1969) (Req:1)
 Front forks T120R


97-0439 / H439
Bin - (1/0/0)
Bottom cone
Ref# 3  Fig. 17 Page 45 #7 (1969) (Req:1)
 Lower yoke and stem


97-2290 / H2290
Bolt, pinch UNF (SAE) 3/8-24TPI X 2-1/4 U.H. (Tool-9/16)
Ref# 4  Fig. 17 Page 45 #7 (1969) (Req:2)
 Stanchion tube
 Torque: 25 LBS


60-4246 / S25-2
Bin C-1 (6/0/0)
Washer, plain 3/8 x 3/4 x 1/16
Ref# 5  Fig. 17 Page 45 #7 (1969) (Req:2)
 Stanchion tube pinch bolt 45/4


14-1303
Nut, locking UNF (SAE) 3/8-24TPI thin Cleveloc (Tool-9/16)
Ref# 6  Fig. 17 Page 45 #7 (1969) (Req:2)
 Stanchion tube pinch bolt 45/4
 Torque: 25 LBS


97-2263 / H2263
Bin I-2 (0/1/1)
Nut, sleeve (fork stem)
Ref# 7  Fig. 17 Page 45 #7 (1969) (Req:1)
 Front forks


97-3667 / H3667
Upper yoke
Ref# 8  Fig. 17 Page 45 #7 (1969) (Req:1)
 Front forks


97-1527 / H1527
Bin I-1 (1/0/0)
Bush, bonded
Ref# 9  Fig. 17 Page 45 #7 (1969) (Req:2)
 Handle bar mounting


82-6738 / F6738
Lock, steering
Ref# 10 Fig. 17 Page 45 #7 (1969) (Req:1)
 Upper yoke


60-0623 / D623
Key, frame lock
Ref# 11 Fig. 17 Page 45 #7 (1969) (Req:2)
 Steering lock


21-0578 / S578
Bin I-2 (2/0/0)
Grub screw ASME 1/4
Ref# 12 Fig. 17 Page 45 #7 (1969) (Req:1)
 Upper yoke
 ¹ Secures frame lock cylinder


97-2266 / H2266
Bin I-2 (2/0/0)
Washer, sealing
Ref# 13 Fig. 17 Page 45 #7 (1969) (Req:1)
 Upper yoke
 ¹ Steering lock


97-2107 / H2107
Bin I-2 (0/0/0)
Locating pin
Ref# 14 Fig. 17 Page 45 #7 (1969) (Req:1)
 Lower yoke
 ¹ Secures steering damper if fitted


21-0684 / S684
Bin I-1 (1/0/0)
Bolt, pinch UNF (SAE) 3/8-24TPI X 1-11/16 U.H.
Ref# 15 Fig. 17 Page 45 #7 (1969) (Req:1)
 Upper yoke
 Torque: 15 LBS


21-0685 / S685
Bin I-2 (1/0/0)
Nut, seated UNF (SAE) 3/8-24TPI
Ref# 16 Fig. 17 Page 45 #7 (1969) (Req:1)
 Upper yoke pinch bolt
 Torque: 15 LBS


97-2161 / H2161
Fork cover, top left
Ref# 17 Fig. 17 Page 45 #7 (1969) (Req:1)
 Stanchion tube


97-2162 / H2162
Fork cover, top right
Ref# 18 Fig. 17 Page 45 #7 (1969) (Req:1)
 Stanchion tube


82-4047 / F4047
Bin J-3 (4/0/0)
Washer, cork 2"
Ref# 19 Fig. 17 Page 45 #7 (1969) (Req:2)
 Spring abutment, stanchion tube
 ¹ Oil tank cap also (Fig.23 Ref.3)


97-1657 / H1657
Abutment
Ref# 20 Fig. 17 Page 45 #7 (1969) (Req:2)
 Stanchion tube spring


97-1891 / H1891
Bin S-T (0/4/2)
Spring Solo (Yellow/Blue)
Ref# 21 Fig. 17 Page 45 #7 (1969) (Req:2)
 Front fork


97-1892 / H1892
Main spring
Ref# 21 Fig. 17 Page 45 #7 (1969) (Req:2)
 Extra strong (Yellow/Green)


97-1656 / H1656
Bin J-3 (2/0/0)
Washer, plain ID 1-7/16" OD 2"
Ref# 22 Fig. 17 Page 45 #7 (1969) (Req:2)
 Fork seal holder


97-3635 / H3635
Bin S1- (0/1/0)
Gaiter, front forks
Ref# 23 Fig. 17 Page 45 #7 (1969) (Req:2)
 Stanchion tube
 Orient: End with pin hole goes DOWN.


97-3633 / H3633
Dust excluder sleeve nut (Tool-61-6017)
Ref# 24 Fig. 17 Page 45 #7 (1969) (Req:2)
 Lower fork leg


97-1500 / H1500
Bin J-1 (4/0/0)
Oil seal
Ref# 25 Fig. 17 Page 45 #7 (1969) (Req:2)
 Stanchion tube
 Orient: Open lip/springs go down (to threaded end of seal holder)


97-2119 / H2119
Bin J-2 (6/2/0)
O-ring Viton/Dash#130/Nom.CS 3/32"/ID 1-5/8"
Ref# 26 Fig. 17 Page 45 #7 (1969) (Req:2)
 Lower fork leg, dust excluder sleeve nut


97-0431 / H431
Washer, plain
Ref# 27 Fig. 17 Page 45 #7 (1969) (Req:2)
 Stanchion tube, above top bearing


97-0441 / H441
Bin J-6 (0/2/2)
Bearing, telescopic front fork (upper)
Ref# 28 Fig. 17 Page 45 #7 (1969) (Req:2)
 Stanchion tube


97-1896 / H1896
Bin J-7 (0/2/2)
Sleeve, damping
Ref# 29 Fig. 17 Page 45 #7 (1969) (Req:2)
 Stanchion tube
 Orient: Built-up ends of PVC damping sleeves go DOWN.


97-2092 / H2092
Stanchion tube
Ref# 30 Fig. 17 Page 45 #7 (1969) (Req:2)
 Front forks


97-0443 / H443
Bin - (0/2/0)
Bearing, telescopic front fork (lower)
Ref# 31 Fig. 17 Page 45 #7 (1969) (Req:2)
 Stanchion tube


97-2091 / H2091
Nut, bearing
Ref# 32 Fig. 17 Page 45 #7 (1969) (Req:2)
 Bottom of stanchion tube


97-2245 / H2245
Nut 1 1/2" across flats
Ref# 33 Fig. 17 Page 45 #7 (1969) (Req:2)
 Stanchion tube cap
 Torque: 80 LBS


97-2294 / H2294
Lower fork leg, left
Ref# 34 Fig. 17 Page 45 #7 (1969) (Req:1)
 Front forks
 ¹ 1/3 pint (200cc) oil


97-2295 / H2295
Lower fork leg, right
Ref# 35 Fig. 17 Page 45 #7 (1969) (Req:1)
 Front forks
 ¹ 1/3 pint (200cc) oil


97-1844 / H1844
Spindle cap
Ref# 36 Fig. 17 Page 45 #7 (1969) (Req:2)
 Lower fork leg


60-4260 / S26-3
Bin C-2 (10/0/0)
Washer, spring 5/16
Ref# 37 Fig. 17 Page 45 #7 (1969) (Req:4)
 Lower fork leg spindle cap


14-0218
Bin F-3 (1/4/2)
Bolt UNF (SAE) 5/16-24TPI X 1-7/16 U.H.
Ref# 38 Fig. 17 Page 45 #7 (1969) (Req:4)
 Lower fork leg spindle
 Torque: 25 LBS
 ¹ #7 p39/Ref30 says 1 5/16 U.H.


97-0519A / H519A
Bin J-5 (0/2/0)
Drain plug UNF (SAE) 10-32 X 1/8
Ref# 39 Fig. 17 Page 45 #7 (1969) (Req:2)
 Lower fork leg


97-0430 / H430
Bin J-5 (4/0/0)
Washer, fiber 3/16"
Ref# 40 Fig. 17 Page 45 #7 (1969) (Req:2)
 Lower fork leg drain plug


97-2154 / H2154
Shuttle valve
Ref# 41 Fig. 17 Page 45 #7 (1969) (Req:2)
 Stanchion tube


97-2127 / H2127
Bin J-5 (2/1/0)
Circlip
Ref# 42 Fig. 17 Page 45 #7 (1969) (Req:2)
 Front fork shuttle valve


97-2090 / H2090
Restrictor (Tool-5/8)
Ref# 43 Fig. 17 Page 45 #7 (1969) (Req:2)
 Lower fork leg
 ¹ Use speed wrench with
Extension & 5/8" socket on 45/45


97-1062 / H1062
Bin J-4 (4/0/0)
Washer, aluminum
Ref# 44 Fig. 17 Page 45 #7 (1969) (Req:2)
 Lower fork leg


97-2126 / H2126
Bin J-4 (0/2/2)
Bolt, flanged (Tool-5/16)
Ref# 45 Fig. 17 Page 45 #7 (1969) (Req:2)
 Lower fork leg


97-3682 / H3682
Bin I-6 (0/1/0)
Bracket
Ref# 46 Fig. 17 Page 45 #7 (1969) (Req:1)
 Brake cable, front brake


97-2270 / H2270
Cable retainer
Ref# 47 Fig. 17 Page 45 #7 (1969) (Req:1)
 Brake cable, front brake


82-8245 / F8245
Washer, starlock
Ref# 48 Fig. 17 Page 45 #7 (1969) (Req:1)
 Brake cable, front brake



EOF