Figure 9 Gearbox outer cover
25 Dec 2018


Figure 9 Gearbox outer cover

57-3760 / T3760
Cover
Ref# 1  Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


57-0023 / T23
Bush
BoreD 0.751-.752" Clearance .003-5" Spring Len 1/2"
Ref# 2  Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter spindle bush
 ¹ #7 reverses Ref# for 57-0043 & 57-0023


57-0057 / T57
Bush
BoreD 0.7495-.7505" Shaft clearance .0005-.0025"
Ref# 3  Fig.  9 Page 29 #7 (Qty:1)
 Gearchange quadrant (outer bush)
 ¹ #7 reverses Ref# for 57-0057 & 57-0023


57-0047 / T47
Anchor pin
Ref# 4  Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter spring


21-0547 / S547
Stud
UNC/UNF 1/4-20TPI/28TPI X 7/8 O.A.
Ref# 5  Fig.  9 Page 29 #7 (Qty:4)
 Clutch lever assembly


57-1956 / T1956
Oil seal
Ref# 6  Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter


57-1955 / T1955
Oil seal housing
Ref# 7  Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter


57-0408 / T408/9  (1 Spares)
Gearchange quadrant
Ref# 8  Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


70-3309 / E3309
O-ring
Viton/Dash#15/Nom.CS 1/16"/ID 9/16" *
Ref# 9  Fig.  9 Page 29 #7 (Qty:1)
 Gearchange quadrant
 ¹ *Subject to verification


57-0404 / T404
Spring, quadrant return
Curved; Free length: 1 3/4"; Coils: 12
Ref# 10 Fig.  9 Page 29 #7 (Qty:2)
 Gearchange quadrant


57-0406 / T406  (2 Spares)
Plunger, gearchange quadrant
OD 0.4315-.4320" Bore clearance 0.0005-.0015"
Ref# 11 Fig.  9 Page 29 #7 (Qty:2)
 Gearchange quadrant
 Orient: Single bevel to guide plate
 ¹ Height: Orig.936-.937"; MAPCycle.901-.902"; New unused.860"


57-0405 / T405
Spring, plunger
Free len: 1 1/4"; Coils: 12
Ref# 12 Fig.  9 Page 29 #7 (Qty:2)
 Gearchange quadrant plunger
 ¹ Like new


57-0407 / T407  (1 Spares)
Guide plate
Ref# 13 Fig.  9 Page 29 #7 (Qty:1)
 Gearchange plunger assembly
 Orient: Beveled edges face away from center
 ¹ Original part


70-1612 / E1612
Washer, serrated
1/4x7/16 serrated internal
Ref# 14 Fig.  9 Page 29 #7 (Qty:4)
 Gearchange guideplate


14-0301
Nut, plain
UNF 1/4-28TPI (Tool-11mm)
Ref# 15 Fig.  9 Page 29 #7 (Qty:4)
 Gearchange guideplate


T25A
Kickstarter quadrant
Ref# 16 Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


57-0031 / T31
Kickstarter return spring
Ref# 17 Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


T24A
Kickstarter axel
Ref# 18 Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


57-3629 / T3629
ClUTCH LEVER ASSEMBLY
Ref# 19 Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


57-2191 / T2191
Clutch lever
Ref# 20 Fig.  9 Page 29 #7 (Qty:1)
 Clutch lever assembly


57-1710 / T1710
Clutch lever shaft
Ref# 21 Fig.  9 Page 29 #7 (Qty:1)
 Clutch lever assembly


57-1771 / T1771
Ball, steel 3/8" dia.
(3/8 in. dia.)
Ref# 22 Fig.  9 Page 29 #7 (Qty:3)
 Clutch lever assembly, thrust plate
 ¹ Btwn clutch lever & thrust plate


57-1711 / T1711
Thrust plate
Ref# 23 Fig.  9 Page 29 #7 (Qty:1)
 Clutch lever assembly


57-1712 / T1712
Spring, conical
Ref# 24 Fig.  9 Page 29 #7 (Qty:1)
 Clutch lever assembly return spring (thrust plate)


GS127
Washer, plain
Ref# 25 Fig.  9 Page 29 #7 (Qty:1)
 Clutch lever assy


5/64x1/2
Pin, split
(5/64" X 1/2")
Ref# 26 Fig.  9 Page 29 #7 (Qty:1)
 Clutch lever assembly


21-1879 / S1879
Screw, countersunk
UNC 1/4-20TPI X 13/32 O.A. Slotted
Ref# 27 Fig.  9 Page 29 #7 (Qty:2)
 Clutch lever assy


57-1646 / T1646
Rubber cover
Ref# 28 Fig.  9 Page 29 #7 (Qty:1)
 Clutch cable


57-3762 / T3762
Abutment
(Tool-5/8"open)
Ref# 29 Fig.  9 Page 29 #7 (Qty:1)
 Clutch cable


60-4247 / S25-3
Washer, plain
5/16 x 5/8 x 1/16
Ref# 30 Fig.  9 Page 29 #7 (Qty:2)
 Domed nuts, gearbox outer cover


14-0302
Nut, plain
UNF 5/16-24TPI (Tool-1/2)
Ref# 31 Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover, bottom stud


21-1878 / S1878
Screw, Posidrive
UNC 1/4-20TPI X 2 3/4 U.H. (Tool-Posidrive)
Ref# 32 Fig.  9 Page 29 #7 (Qty:2)
 Gearbox outer cover
 Orient: Top & bottom screws (match case locators)
 ¹ Fig 9 is wrong/confusing.


14-6609
Screw, Posidrive
UNC 1/4-20TPI X 1 5/16" U.H. (Tool-Posidrive)
Ref# 33 Fig.  9 Page 29 #7 (Qty:2)
 Gearbox outer cover


14-6608
Screw, Posidrive
UNC 1/4-20TPI X 1" U.H. (Tool-Posidrive)
Ref# 34 Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover
 Orient: Rear-most screw


57-3757 / T3757
Gearchange pedal
Ref# 35 Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


14-0201
Bolt
UNF 1/4-28TPI X 1 U.H. (Tool-7/16")
Ref# 36 Fig.  9 Page 29 #7 (Qty:1)
 Gearchange pedal


57-2450 / T2450
Rubber
Ref# 37 Fig.  9 Page 29 #7 (Qty:1)
 Gearchange pedal


57-3632 / T3632
KICKSTARTER, FOLDING COMPLETE ASSEMBLY
Ref# 38 Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover


57-2173 / T2173
Kickstarter lever
Ref# 39 Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter assembly


57-1272 / T1272
Kickstarter pedal
Ref# 40 Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter assembly


57-1167 / T1167
Spring
Ref# 41 Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter pedal assembly


S70-3
Ball, steel
(1/4 in. dia.)
Ref# 42 Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter pedal


21-0541 / S541
Bolt
UNF 5/16-24TPI x 1 1/8 (Tool-1/2")
Ref# 43 Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter pedal


57-2330 / T2330
Rubber
Ref# 44 Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter pedal


57-1222 / T1222
Pin; nut; washer
Comes with nut, washer
Ref# 45 Fig.  9 Page 29 #7 (Qty:1)
 Kickstarter lever
 Orient: Nut must face forward for clearance with footrest
 ¹ One Ref# for all


21-0544 / S544
Nut, domed
UNF 5/16-24TPI (Tool-1/2")
Ref# 46 Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover, upper stud


57-2166 / T2166
Cap, inspection
Ref# 47 Fig.  9 Page 29 #7 (Qty:1)
 Gearbox outer cover, filler/inspection port


70-8782 / E8782
O-ring
Viton/Dash#20/Nom CS 1/16"/ID 7/8" *
Ref# 48 Fig.  9 Page 29 #7 (Qty:1)
 Gearbox filler plug
 ¹ *Subject to verification



EOF