by Description
15 Apr 2019
Abutment
37-2026 / W2026
Abutment
Ref# 23 Fig. 19 Page 49 #7 (Qty:2)
Front brake shoe pad
Abutment
(Tool-5/8"open)
Ref# 29 Fig. 9 Page 29 #7 (Qty:1)
Clutch cable
Abutment
Ref# 20 Fig. 17 Page 45 #7 (Qty:2)
Stanchion tube spring
Adjuster
60-0104 / D104
Adjuster
Ref# 18 Fig. 28 Page 65 #7 (Qty:1)
Throttle cable
(Model: T120R)
Adjuster
Ref# 5 Fig. 28 Page 65 #7 (Qty:1)
Clutch cable adjuster (outer gearbox cover)
Adjuster and nut
99-1031 AMAL 18/1708/1709
Adjuster and nut
Ref# 21 Fig. 27 Page 63 #7 (Qty:1)
Front brake cable adjuster (handlebars)
Ref# 33 Fig. 27 Page 63 #7 (Qty:1)
Clutch cable adjuster (handlebars)
Adjuster sleeve
97-0408 / H408
Adjuster sleeve
Ref# 9 Fig. 18 Page 47 #7 (Qty:1)
Steering damper
Air cleaner cover
82-8196 / F8196
Air cleaner cover
Ref# 9 Fig. 24 Page 57 #7 (Qty:2)
Air cleaner
(Model: T120R)
Air cleaner element (cloth and gauze)
1 5/8" thick
Ref# 10 Fig. 24 Page 57 #7 (Qty:2)
Air cleaner
(Model: T120R)
Air slide
99-0528 AMAL 928/062 (2 Spares)
Air slide
Ref# 26 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
Air valve guide sleeve
99-1037 AMAL 928/103
Air valve guide sleeve
Ref# 16 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
Ammeter, type 2AR
99-1044 LUCAS 36403
Ammeter, type 2AR
Ref# 11 Fig. 36 Page 79 #7 (Qty:1)
Headlight shell
(Model: T120R-TR6R)
Anchor pin
57-0047 / T47
Anchor pin
Ref# 4 Fig. 9 Page 29 #7 (Qty:1)
Kickstarter spring
Anchor plate
37-1112 / W1112
Anchor plate
Ref# 23 Fig. 20 Page 51 #7 (Qty:1)
Rear brake
Anchor plate
Ref# 19 Fig. 19 Page 49 #7 (Qty:1)
Front brake
Anchor plate
Ref# 11 Fig. 18 Page 47 #7 (Qty:1)
Steering damper
Anchor, battery strap
82-8032 / F8032
Anchor, battery strap
Ref# 4 Fig. 24 Page 57 #7 (Qty:1)
Battery holder
Auto advance unit
99-0771 LUCAS 54419340 (1 Spares)
Auto advance unit
12 degree advance for Bonnie
Ref# 18 Fig. 6 Page 23 #7 (Qty:1)
Timing chest
Backing plate
82-6031 / F6031
Backing plate
Ref# 11 Fig. 26 Page 61 #7 (Qty:1)
Rear frame clip
Backing ring
37-1022 / W1022
Backing ring
Flat ring; .067"Thick; 1.5"ID
Ref# 17 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel D.S.
Ball, steel
S70-3
Ball, steel
(1/4 in. dia.)
Ref# 42 Fig. 9 Page 29 #7 (Qty:1)
Kickstarter pedal
Ref# 3 Fig. 12 Page 35 #7 (Qty:40)
Steering races
¹ Repack grease @12,000 miles
Ball, steel 3/8" dia.
(3/8 in. dia.)
Ref# 22 Fig. 9 Page 29 #7 (Qty:3)
Clutch lever assembly, thrust plate
¹ Btwn clutch lever & thrust plate
Battery
99-0719
Battery
YTX12-BS
Ref# 8 Fig. 24 Page 57 #7 (Qty:1)
Battery
¹ www.batterystuff.com/powersports-batteries/sYTX12-BS.html
Battery holder
82-8024 / F8024
Battery holder
Ref# 1 Fig. 24 Page 57 #7 (Qty:1)
Battery holder
Bearing
70-3586 / E3586
Bearing
Ref# 12 Fig. 1 Page 13 #7 (Qty:4)
Con rod, big end
Bearing, front wheel
37-0653 / W653
Bearing, front wheel
20 x 47 x 14 mm (ball journal)
Ref# 10 Fig. 19 Page 49 #7 (Qty:2)
Front wheel
¹ Use sealed or grease @12,000mi
Bearing, lower
97-0443 / H443
Bearing, lower
Ref# 31 Fig. 17 Page 45 #7 (Qty:2)
Stanchion tube
Bearing, main
70-1591 / E1591
Bearing, main
2 13/16 x 1 1/8 x 13/16 Ball journal (Tool-Z14 (see B40))
Ref# 18 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft T.S.
Bearing, main
2 13/16 x 1 1/8 x 13/16"
Single-lip roller for units (Tool-Z162 (see B40))
Ref# 41 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft, D.S.
Bearing, mainshaft high gear
1 1/4 x 2 1/2 x 5/8" ball journal (Tool-Z15 2 1/2" drift)
Ref# 15 Fig. 8 Page 27 #7 (Qty:1)
Gearbox casing
Bearing, mainshaft T.S.
3/4 x 1 7/8 x 9/16" ball journal (Tool-1 7/8 drift)
Ref# 18 Fig. 8 Page 27 #7 (Qty:1)
Inner gearbox cover
Bearing, needle roller
57-1614 / T1614 TIMKEN B1112
Bearing, needle roller
Open end needle roller
11/16" x 7/8" x 3/4"
Ref# 14 Fig. 7 Page 25 #7 (Qty:1)
Layshaft, low gear end
Bearing, needle roller, layshaft high gear
Closed end needle roller
11/16" x 7/8" x 3/4"
Ref# 14 Fig. 2 Page 15 #7 (Qty:1)
Gearbox casing
¹ Also shown as Ref.11/Fig.7
Ref# 11 Fig. 7 Page 25 #7 (Qty:1)
Gearbox casing
¹ Also shown as Ref.14/Fig.2
Bearing, rear wheel
37-0653 / W653
Bearing, rear wheel
20 x 47 x 14 mm (ball journal)
Ref# 18 Fig. 20 Page 51 #7 (Qty:2)
Rear wheel
¹ Grease@12,000
Bearing, top
97-0441 / H441
Bearing, top
Ref# 28 Fig. 17 Page 45 #7 (Qty:2)
Stanchion tube
Bolt
12/607
Bolt
Ref# 23 Fig. 27 Page 63 #7 (Qty:1)
Choke control lever
Bolt
UNF 1/4-28TPI X 7/16 U.H. (Tool-7/16)
Ref# 4 Fig. 11 Page 33 #7 (Qty:2)
Primary chain oiler tube
Ref# 14 Fig. 25 Page 59 #7 (Qty:4)
Seat hinge
Ref# 20 Fig. 26 Page 61 #7 (Qty:2)
Front fender, center stay
Ref# 20 Fig. 26 Page 61 #7 (Qty:2)
Front fender, front stay
Ref# 20 Fig. 26 Page 61 #7 (Qty:1)
Rear fender to frame
Bolt
UNF 1/4-28TPI X 1/2 U.H.
Ref# 22 Fig. 25 Page 59 #7 (Qty:4)
Seat rail
Ref# 31 Fig. 26 Page 61 #7 (Qty:8)
?Fender
Ref# 31 Fig. 26 Page 61 #7 (Qty:2)
Rear fender, bridge
Ref# 31 Fig. 26 Page 61 #7 (Qty:2)
Rear fender, lift handle
Ref# 24 Fig. 35 Page 77 #7 (Qty:2)
Ignition coil bracket to frame
(Model: T120R-TR6C)
Bolt
UNF 1/4-28TPI x 3/4 U.H.
Ref# 24 Fig. 23 Page 55 #7 (Qty:2)
Battery holder front/rear straps
¹ #7 p77/Ref#22 says it's 5/8" U.H.
But here it's 3/4"
Ref# 22 Fig. 35 Page 77 #7 (Qty:4)
Ignition coil bracket
(Model: T120R-TR6C)
Ref# 54 Fig. 35 Page 77 #7 (Qty:6)
Horn relay bracket
Bolt
UNF 1/4-28TPI X 15/16 U.H.
Ref# 34 Fig. 14 Page 39 #7 (Qty:1)
Brake pedal stop
Bolt
UNF 5/16-24TPI X 9/16 U.H. (Tool-7/16)
Ref# 28 Fig. 13 Page 37 #7 (Qty:1)
Chainguard, front
¹ Install before fender if pos
Ref# 32 Fig. 26 Page 61 #7 (Qty:2)
Rear fender, bracket
Ref# 32 Fig. 26 Page 61 #7 (Qty:2)
Rear fender, rear frame clip
Bolt
UNF 5/16-24TPI X 9/16 U.H.
Ref# 47 Fig. 35 Page 77 #7 (Qty:1)
Zener diode bracket
¹ Fastens bracket to middle lug
Bolt
UNF 5/16-24TPI X 3/4 U.H. (Tool-1/2)
Ref# 23 Fig. 15 Page 41 #7 (Qty:2)
Muffler hanger (to muffler bracket), washer 41/24, nut 41/25
Bolt
UNF 5/16-24TPI X 7/8 U.H. (Tool-1/2)
Ref# 20 Fig. 15 Page 41 #7 (Qty:4)
Muffler hanger (to frame), nut 41/21, washer 41/22
¹ #7 p61/Ref23 says 5/16" U.H.
But here it's 7/8"
Ref# 23 Fig. 26 Page 61 #7 (Qty:2)
Front fender front and center stays to bracket (ref 5)
Ref# 23 Fig. 26 Page 61 #7 (Qty:2)
Front fender rear stay to fork legs
Bolt
UNF 3/8-24TPI X 3/4 U.H.
Ref# 23 Fig. 14 Page 39 #7 (Qty:2)
Engine mount plates, top/rear
Bolt
UNF 1/4-28TPI X 1 U.H. (Tool-7/16")
Ref# 36 Fig. 9 Page 29 #7 (Qty:1)
Gearchange pedal
Bolt
UNF 1/4-28TPI X 1 3/8 U.H.
Ref# 6 Fig. 15 Page 41 #7 (Qty:4)
Exhaust crossover pipe clip
Bolt
UNF 5/16-24TPI X 1 5/16 U.H.
Ref# 30 Fig. 14 Page 39 #7 (Qty:2)
Engine torque stays
¹ #7 p45/Ref38 says 1 7/16" U.H.
Here it's 1 5/16"
Ref# 38 Fig. 17 Page 45 #7 (Qty:4)
Lower fork leg spindle
Torque: 25 LBS
¹ #7 p39/Ref30 says 1 5/16 U.H.
Bolt
UNF 5/16-24TPI X 1 1/2 U.H. (Tool-1/2)
Ref# 29 Fig. 15 Page 41 #7 (Qty:2)
Exhaust pipe/muffler clamp
Ref# 35 Fig. 15 Page 41 #7 (Qty:2)
Exhaust crossover pipe (Alternate)
Bolt
UNF 5/16-24TPI X 1 3/4 U.H. (Tool-1/2)
Ref# 8 Fig. 14 Page 39 #7 (Qty:2)
Engine mount plate, D.S. top, front
Bolt
UNF 5/16-24TPI X 2 U.H. (Tool-1/2)
Ref# 9 Fig. 14 Page 39 #7 (Qty:2)
Engine mount plate, T.S. top, front
Bolt
UNF 3/8-24TPI X 1 3/4 U.H. (Tool-9/16)
Ref# 24 Fig. 14 Page 39 #7 (Qty:2)
Engine mount plates, bottom, both sides
Orient: Head in, nut out
Bolt
UNF 3/8-24TPI X 1 5/16 U.H. (Tool-9/16)
Ref# 21 Fig. 13 Page 37 #7 (Qty:4)
Shock mounts, top/bottom
Orient: Bolt heads in, nuts out
Bolt
UNF 7/16-20TPI X 2 11/16 U.H.
Ref# 19 Fig. 12 Page 35 #7 (Qty:2)
Main/rear frame bottom, front
Bolt
1/4-20TPI X 5/8
Ref# 46 Fig. 35 Page 77 #7 (Qty:1)
Zener diode heat sink
¹ Fastens heat sink to bracket
Bolt
UNC 5/16-18TPI X 1 3/4 U.H.
Ref# 31 Fig. 2 Page 15 #7 (Qty:1)
Crankcase D.S.
Bolt
UNC 3/8-16TPI X 4 U.H.
Ref# 49 Fig. 2 Page 15 #7 (Qty:1)
Lower engine mount
Torque: 13 LBS
¹ Crankcase junction bolt
Bolt
UNF 5/16-24TPI x 1 1/8 (Tool-1/2")
Ref# 43 Fig. 9 Page 29 #7 (Qty:1)
Kickstarter pedal
Bolt
?-?TPI X 1 3/16 U.H. (Tool-5/8)
Ref# 23 Fig. 12 Page 35 #7 (Qty:2)
Rear/main frame, bottom rear
Bolt
UNF 5/16-24TPI X 1 1/8 U.H. (Tool-1/2)
Ref# 18 Fig. 18 Page 47 #7 (Qty:2)
Handlebar mount
(Model: T120R-TR6R)
Bolt
UNF 1/4-28TPI X 1 3/16 U.H.
Ref# 8 Fig. 33 Page 73 #7 (Qty:2)
Instrument mounting bracket
Bolt
CEI 9/16-?20TPI/16TPI X 8 5/8 U.H. (Tool-7/8)
Ref# 8 Fig. 13 Page 37 #7 (Qty:1)
Swinging fork
Torque: 45 LBS
Orient: Bolt head to T.S.
Bolt
UNF 7/16-20TPI X 27/32 U.H.
Ref# 12 Fig. 13 Page 37 #7 (Qty:1)
Swinging fork to frame
Bolt
UNF 5/16-24TPI X 1/2 U.H.
Ref# 37 Fig. 23 Page 55 #7 (Qty:1)
Oil tank mount, lower
Ref# 25 Fig. 26 Page 61 #7 (Qty:1)
Front fender to bottom stay (R#4)
Ref# 25 Fig. 26 Page 61 #7 (Qty:2)
Front fender, bracket (R#5) to fork legs
Bolt
UNF 5/16-24TPI X 1 7/8 U.H.
Ref# 32 Fig. 2 Page 15 #7 (Qty:1)
Crankcase D.S.
Bolt
UNC 5/16-18TPI X 2 1/2 U.H.
Ref# 30 Fig. 2 Page 15 #7 (Qty:1)
Crankcase D.S.
Bolt
UNC 1/4-20TPI X 2 5/32 U.H. (Tool-3/16W 1/4BS)
Ref# 36 Fig. 5 Page 21 #7 (Qty:4)
Rocker box
Torque: 5 LBS
¹ Spares: modern bolt
Bolt
UNC 5/16-18TPI X 1 1/8 U.H. (Tool-7/16")
Ref# 20 Fig. 7 Page 25 #7 (Qty:1)
Gearbox inner cover
Bolt
UNF 3/8-24TPI X 13/16 U.H. Full thread
Ref# 16 Fig. 29 Page 67 #7 (Qty:2)
Passenger footrest hanger
Bolt
CEI 1/4-26TPI X 13/16 U.H.
Ref# 9 Fig. 20 Page 51 #7 (Qty:8)
Rear wheel sprocket to brake drum
Bolt
BSF 5/16-26TPI X 11/16 U.H.
Ref# 12 Fig. 20 Page 51 #7 (Qty:8)
Wheel breakdrum to hub
Bolt
Ref# 6 Fig. 1 Page 13 #7 (Qty:3)
Crankshaft, flywheel
Torque: 33 LBS
Bolt
UNF 5/16-24TPI
Ref# 10 Fig. 1 Page 13 #7 (Qty:4)
Con rod
Torque: 28 LBS
Bolt
UNF 5/16-24TPI
Ref# 10 Fig. 15 Page 41 #7 (Qty:2)
Exhaust pipe/head clamp
Bolt
Ref# 32 Fig. 35 Page 77 #7 (Qty:2)
Condenser bracket to frame
Bolt
UNF 1/4-26?28?TPI x 2 3/16
(2" U.H., 3/4" thread) (Tool-1/2)
Ref# 9 Fig. 6 Page 23 #7 (Qty:1)
Auto advance unit
Torque: 8 LBS
Bolt
CEI 5/16-26TPI X 1/2 U.H.
Ref# 18 Fig. 15 Page 41 #7 (Qty:4)
Muffler hanger bracket
¹ Washer 41/17
Bolt
CEI 1/4-26TPI X 5/8 U.H.
Ref# 37 Fig. 13 Page 37 #7 (Qty:1)
Chainguard C-clamp
Bolt
?-?TPI X 1 17/32 U.H.
Ref# 28 Fig. 22 Page 53 #7 (Qty:1)
Gas tank rear mount
Bolt
Ref# 33 Fig. 35 Page 77 #7 (Qty:2)
Condenser bracket, condenser to bracket
Bolt, banjo
99-0517 AMAL 622/078
Bolt, banjo
Ref# 23 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
Orient: Acute angle > front of bike
(Model: T120R)
Bolt, chaincase oil level plug
14-6101
Bolt, chaincase oil level plug
UNC 1/4-20TPI X 1/2
Ref# 39 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase level plug
Bolt, flanged
97-2126 / H2126
Bolt, flanged
(Tool-5/16)
Ref# 45 Fig. 17 Page 45 #7 (Qty:2)
Lower fork leg
Bolt, head
70-0327 / E327 (4 Spares)
Bolt, head
CEI 3/8-26TPI X 3 3/8 U.H. (Tool-3/8BS-5/16W)
Ref# 25 Fig. 5 Page 21 #7 (Qty:4)
Cylinder head (outer bolt)
Torque: 18 LBS
Bolt, head
CEI 3/8-26TPI X 5 7/8 U.H. (Tool-3/8BS-5/16W)
Ref# 38 Fig. 5 Page 21 #7 (Qty:4)
Cylinder head (torque stays)
Torque: 18 LBS
Bolt, head
CEI 5/16-26TPI X 3 U.H. (Tool-5/16BS - 1/4W)
Ref# 27 Fig. 5 Page 21 #7 (Qty:1)
Cylinder head (center bolt, 9-bolt head)
Torque: 15 LBS
Bolt, pillar
70-7680 / E7680
Bolt, pillar
5/32-32TPI x 3/4 .O.A.
Ref# 12 Fig. 6 Page 23 #7 (Qty:2)
Contact breaker assembly
¹ Probably BSW or BSF
Bolt, pinch
UNF 3/8-24TPI X 1 11/16 U.H.
Ref# 15 Fig. 17 Page 45 #7 (Qty:1)
Upper yoke
Torque: 15 LBS
Bolt, pinch
UNF 3/8-24TPI X 2 1/4 U.H. (Tool-9/16)
Ref# 4 Fig. 17 Page 45 #7 (Qty:2)
Stanchion tube
Torque: 25 LBS
Bolt, pivot
Ref# 13 Fig. 36 Page 79 #7 (Qty:2)
Headlight shell
Torque: 10 LBS
(Model: T120R-TR6R)
Bolt, pivot
UNF 7/16" x 20
Ref# 7 Fig. 12 Page 35 #7 (Qty:2)
Center stand
(Model: '69/'70 650)
¹ Goes with '69-'70 center stands (82-1267)
Bolt, pivot
CEI 1/2" x 20
Ref# 7 Fig. 12 Page 43 #4 (Qty:2)
Center stand
(Model: '64-'68 650)
¹ This part for '65-'68 center stand (82-5932)
Bolt, pivot
Ref# 12 Fig. 12 Page 35 #7 (Qty:1)
Side stand
Bolt, pivot
Ref# 17 Fig. 29 Page 67 #7 (Qty:2)
Passenger footrests
Bolt, stepped
82-9387 / F9387
Bolt, stepped
Ref# 32 Fig. 13 Page 37 #7 (Qty:1)
Chainguard, rear mount
Bolt, tappet guide
97-0200 / H200
Bolt, tappet guide
Ref# 33 Fig. 3 Page 17 #7 (Qty:2)
Tappet guide set bolt
Bolt, tire security
WM3
Bolt, tire security
Ref# 45 Fig. 20 Page 51 #7 (Qty:2)
Rear wheel
Bottom cone
97-0439 / H439
Bottom cone
Ref# 3 Fig. 17 Page 45 #7 (Qty:1)
Lower yoke and stem
Bottom cup
70-6439 / E6439
Bottom cup
Ref# 20 Fig. 5 Page 21 #7 (Qty:4)
Cylinder head, valve stem
Brace
70-5676 / E5676
Brace
Ref# 27 Fig. 15 Page 41 #7 (Qty:1)
Muffler/muffler
Bracket
70-4951 / E4951
Bracket
Ref# 16 Fig. 15 Page 41 #7 (Qty:2)
Muffler
Bracket
Ref# 11 Fig. 15 Page 41 #7 (Qty:2)
Exhaust pipe
Orient: Goes in front of tab on exhaust pipe
Bracket
Ref# 35 Fig. 23 Page 55 #7 (Qty:1)
Oil tank mount, lower
Bracket
Ref# 14 Fig. 26 Page 61 #7 (Qty:1)
Liscense plate
Bracket
Ref# 9 Fig. 26 Page 61 #7 (Qty:1)
Stoplight
Bracket
Ref# 31 Fig. 35 Page 77 #7 (Qty:1)
Condenser pack
Bracket
Ref# 57 Fig. 35 Page 77 #7 (Qty:1)
Horn relay
Bracket
Ref# 5 Fig. 26 Page 61 #7 (Qty:2)
Front fender stay to fork leg
Orient: Brackets face forward, angle projects up. Stay go outside.
Bracket
Ref# 46 Fig. 17 Page 45 #7 (Qty:1)
Brake cable, front brake
Bracket, clutch lever
99-0265 AMAL 18/773
Bracket, clutch lever
Ref# 28 Fig. 27 Page 63 #7 (Qty:1)
Handlebars
Bracket, ignition coil (left)
82-6943 / F6943 (1 Spares)
Bracket, ignition coil (left)
Ref# 20 Fig. 35 Page 77 #7 (Qty:1)
Frame
(Model: T120R-TR6C)
Bracket, ignition coil (right)
Ref# 21 Fig. 35 Page 77 #7 (Qty:1)
Frame
(Model: T120R-TR6C)
Bracket, reflector
82-8194 / F8194 (2 Spares)
Bracket, reflector
Ref# 29 Fig. 22 Page 53 #7 (Qty:2)
Gas tank
Bracket, Zener diode
97-2236 / H2236
Bracket, Zener diode
Ref# 44 Fig. 35 Page 77 #7 (Qty:1)
Front forks
Brake cam
37-1083 / W1083
Brake cam
Ref# 31 Fig. 20 Page 51 #7 (Qty:1)
Rear brake
Brake cam lever
Ref# 32 Fig. 20 Page 51 #7 (Qty:1)
Rear brake
Brake drum
37-1498 / W1498
Brake drum
Ref# 11 Fig. 20 Page 51 #7 (Qty:1)
Rear brake
Brake lining
Brake lining
REF
Ref# 27 Fig. 20 Page 51 #7 (Qty:2)
Rear brake
Brake lining (ref only)
REF
Ref# 21 Fig. 19 Page 49 #7 (Qty:2)
Front brake
Brake operating rod
82-7386 / F7386
Brake operating rod
Ref# 39 Fig. 13 Page 37 #7 (Qty:1)
Chainguard
Brake pedal
82-6449 / F6449
Brake pedal
Ref# 36 Fig. 14 Page 39 #7 (Qty:1)
Engine plate D.S.
Brake pedal lever
Ref# 33 Fig. 14 Page 39 #7 (Qty:1)
Brake pedal
Brake shoe with Lining
37-1996 / W1996
Brake shoe with Lining
Ref# 20 Fig. 19 Page 49 #7 (Qty:2)
Front brake
Brake shoe, leading (with lining)
Ref# 25 Fig. 20 Page 51 #7 (Qty:1)
Rear brake
Orient: See p50 #7
For correct lead/trail orientation
Brake shoe, trailing (with lining)
Ref# 26 Fig. 20 Page 51 #7 (Qty:1)
Rear brake
Orient: See page 50 #7 for correct leading/trailing orientation.
Brass fitting
31-315-135
Brass fitting
Ref# - Fig. 33 Page 73 #7 (Qty:1)
Speedo connection
Brass rivets
Brass rivets
REF
Ref# 28 Fig. 20 Page 51 #7 (Qty:16)
Rear brake
Breather disk
GS87
Breather disk
Ref# 2 Fig. 2 Page 15 #7 (Qty:1)
Camshaft, inlet D.S.
Breather extension pipe
70-5375 / E5375
Breather extension pipe
Ref# 39 Fig. 2 Page 15 #7 (Qty:1)
Crankcase (bottom)
Bridge
82-6915 / F6915
Bridge
Ref# 7 Fig. 26 Page 61 #7 (Qty:1)
Rear fender beneath seat
Orient: Bridge fits inside rear frame loop.
Bulb
643
Bulb
3W. MES (Miniature Edison Screw base)
Ref# 2 Fig. 33 Page 73 #7 (Qty:2)
Speedo/Tach
¹ #7 Error Qty should be 2, not 1
Bulb (380)
99-0542
Bulb (380)
Ref# 27 Fig. 36 Page 79 #7 (Qty:1)
Stoplight bulbholder
Orient: 6 1/2W. offset pin
(Model: T120R-TR6R)
Bulb holder
99-0695 (1 Spares)
Bulb holder
Ref# 3 Fig. 33 Page 73 #7 (Qty:2)
Speedo/tachometer
Bulb holder body, warning light (green)
Ref# 18 Fig. 36 Page 79 #7 (Qty:1)
Headlight shell
(Model: T120R-TR6R)
Bulb holder body, warning light (red)
Ref# 16 Fig. 36 Page 79 #7 (Qty:1)
Headlight shell
(Model: T120R-TR6R)
Bulb holder, headlight
Ref# 8 Fig. 36 Page 79 #7 (Qty:1)
Headlight shell (light unit)
(Model: T120R-TR6R)
Bulb holder, pilot light
Ref# 10 Fig. 36 Page 79 #7 (Qty:1)
Headlight shell (light unit)
(Model: T120R-TR6R)
Bulb holder, reflector
Ref# 25 Fig. 36 Page 79 #7 (Qty:1)
Tail light
(Model: T120R-TR6R)
Bulb holder, warning light
Ref# 19 Fig. 36 Page 79 #7 (Qty:2)
Headlight shell
(Model: T120R-TR6R)
Bulb, headlight (446)
99-0545
Bulb, headlight (446)
50/40 W. vert dip, pre-focus (446)
Ref# 7 Fig. 36 Page 79 #7 (Qty:1)
Headlight shell (light unit)
(Model: T120R-TR6R)
Bulb, pilot light (989)
99-0548
Bulb, pilot light (989)
6W. MCC (Miniature Center Contact) straight pin
Ref# 9 Fig. 36 Page 79 #7 (Qty:1)
Headlight shell (light unit)
(Model: T120R-TR6R)
Bulb, warning light (281)
99-0537 LUCAS 281
Bulb, warning light (281)
2W. BA7S
Ref# 17 Fig. 36 Page 79 #7 (Qty:2)
Headlight shell
(Model: T120R-TR6R)
Bush
57-0023 / T23
Bush
BoreD 0.751-.752" Clearance .003-5" Spring Len 1/2"
Ref# 2 Fig. 9 Page 29 #7 (Qty:1)
Kickstarter spindle bush
¹ #7 reverses Ref# for 57-0043 & 57-0023
Bush
BoreD 0.7495-.7505" Shaft clearance .0005-.0025"
Ref# 3 Fig. 9 Page 29 #7 (Qty:1)
Gearchange quadrant (outer bush)
¹ #7 reverses Ref# for 57-0057 & 57-0023
Bush
BoreD 0.6245-.6255" Shaft clearance 0.0007-.0032"
Ref# 15 Fig. 7 Page 25 #7 (Qty:1)
Gearchange quadrant (inner bush)
Bush
BoreD 0.8135-.8145" Shaft clearance 0.0025-45"
Ref# 8 Fig. 8 Page 27 #7 (Qty:1)
Layshaft low gear
Bush
BoreDia 0.8135-.8145" Clearance .0032-47" Len 2 19/32"
Ref# 4 Fig. 8 Page 27 #7 (Qty:1)
Mainshaft high gear
¹ Bush protrusion 7/16"
Before DU66247, none after)
Bush
Ref# 2 Fig. 8 Page 27 #7 (Qty:1)
Clutch rod, T.S.
Bush
Ref# 9 Fig. 2 Page 15 #7 (Qty:2)
Camshaft, inlet and exhaust
Bush
Ref# 5 Fig. 2 Page 15 #7 (Qty:1)
Camshaft, exhaust D.S.
Bush
Ref# 4 Fig. 2 Page 15 #7 (Qty:1)
Camshaft, inlet D.S.
Bush, bonded
97-1527 / H1527
Bush, bonded
Ref# 9 Fig. 17 Page 45 #7 (Qty:2)
Handle bar mounting
Bush, bonded
Ref# 18 Fig. 13 Page 37 #7 (Qty:4)
Rear shock absorber
Bush, driving gear (ref only)
Bush, driving gear (ref only)
REF
Ref# 18 Fig. 33 Page 73 #7 (Qty:1)
Tach gear housing
(Model: T120R-TR6R)
Bush, flanged
70-5155 / E5155
Bush, flanged
Ref# 19 Fig. 33 Page 73 #7 (Qty:1)
Tach gear housing
(Model: T120R-TR6R)
Bush, intermediate wheel
70-0400 / E400
Bush, intermediate wheel
Ref# 30 Fig. 1 Page 13 #7 (Qty:1)
Timing chest
Bush, phosphor bronze
70-1511 / E1511
Bush, phosphor bronze
OuterD 0.8140-.8145" BoreD .6890-.6894" Len 1.030/1.031"
Ref# 9 Fig. 1 Page 13 #7 (Qty:2)
Con rod, small end
Bush, pivot
82-6042 / F6042
Bush, pivot
Ref# 2 Fig. 13 Page 37 #7 (Qty:2)
Swinging fork
Bush, solid
97-1616 / H1616
Bush, solid
Ref# 24 Fig. 18 Page 47 #7 (Qty:4)
Handlebar mount
(Model: T120R-TR6R)
¹ For solid mount only
Bush, tach driven gear (ref only)
Bush, tach driven gear (ref only)
REF
Ref# 26 Fig. 33 Page 73 #7 (Qty:1)
Tach driven gear housing
(Model: T120R-TR6R)
Bushing
97-1929 / H1929
Bushing
Ref# 5 Fig. 33 Page 73 #7 (Qty:2)
Speedo/tach mounting brackets
C-clamp
82-3808 / F3808
C-clamp
Ref# 35 Fig. 13 Page 37 #7 (Qty:1)
Chainguard to torque stay
Orient: C-clamp goes on top of chain guard bracket
Cable retainer
97-2270 / H2270
Cable retainer
Ref# 47 Fig. 17 Page 45 #7 (Qty:1)
Brake cable, front brake
Cable stop
99-0241 AMAL 16/011
Cable stop
Ref# 38 Fig. 28 Page 65 #7 (Qty:2)
Twistgrip
(Model: T120R)
Cable, brake
60-2076 / D2076
Cable, brake
Original: 32 1/2"
Ref# 7 Fig. 28 Page 65 #7 (Qty:1)
Handlebars
Cable, choke
60-0684 / D684
Cable, choke
Ref# 22 Fig. 28 Page 65 #7 (Qty:2)
Handlebars
(Model: T120R)
Cable, choke
Ref# 20 Fig. 28 Page 65 #7 (Qty:1)
Handlebars
(Model: T120R)
Cable, clutch
60-1993 / D1993
Cable, clutch
Original: 49";
Ref# 1 Fig. 28 Page 65 #7 (Qty:1)
Handlebars
Cable, speedometer
60-0609 / D609
Cable, speedometer
Length 65 inches. (Inner only: D609W) (Tool-9/16 rear wheel)
Ref# 15 Fig. 33 Page 73 #7 (Qty:1)
Speedo
¹ #7 reverses tach cable (29)
And speedo (15) illustrations
Cable, tachometer
60-0578 / D578
Cable, tachometer
Length 28 in.; metal sheath
Ref# 29 Fig. 33 Page 73 #7 (Qty:1)
Tachometer
(Model: T120R-TR6R)
¹ Use copper washer spacer
To prevent "wobble" at drive end
Cable, throttle
60-1819 / D1819
Cable, throttle
Original: 43"
Ref# 14 Fig. 28 Page 65 #7 (Qty:1)
Handlebars
(Model: T120R)
Cam lever
37-3453 / W3453
Cam lever
Ref# 26 Fig. 19 Page 49 #7 (Qty:1)
Front brake (rear lever)
Cam lever
Ref# 28 Fig. 19 Page 49 #7 (Qty:1)
Front brake (front lever)
Cam, brake operating
37-2001 / W2001
Cam, brake operating
Ref# 25 Fig. 19 Page 49 #7 (Qty:2)
Front brake
Camplate
57-3650 / T3650 (1 Spares)
Camplate
Ref# 3 Fig. 7 Page 25 #7 (Qty:1)
Gearbox inner cover
Camshaft, exhaust, racing type
71-0041 / E1-0041
Camshaft, exhaust, racing type
Ref# 36 Fig. 1 Page 13 #7 (Qty:1)
Camshaft
Camshaft, inlet, racing type
71-0040 / E1-0040
Camshaft, inlet, racing type
Ref# 35 Fig. 1 Page 13 #7 (Qty:1)
Camshaft
Cap
12/606
Cap
Ref# 24 Fig. 27 Page 63 #7 (Qty:1)
Choke control cap
Cap
Ref# 5 Fig. 15 Page 41 #7 (Qty:8)
Exhaust crossover pipe clip
Cap, inspection
57-2166 / T2166
Cap, inspection
Ref# 47 Fig. 2 Page 15 #7 (Qty:1)
Primary chain case
Ref# 47 Fig. 2 Page 15 #7 (Qty:1)
Primary chaincase filler/inspection port
Ref# 47 Fig. 9 Page 29 #7 (Qty:1)
Gearbox outer cover, filler/inspection port
Ref# 32 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase, clutch adjustment
Cap, inspection
Ref# 39 Fig. 5 Page 21 #7 (Qty:4)
Valve adjustment
Capacitor, ignition
99-0737 LUCAS 54170009
Capacitor, ignition
Ref# 1 Fig. 34 Page 75 #7 (Qty:1)
Battery
(Model: TR6C)
¹ Replaces battery
Carburetter adaptor, left
70-9550 / E9550
Carburetter adaptor, left
UNF 1-3/8" x 16 tpi.('69 and later)
Ref# 12 Fig. 5 Page 21 #7 (Qty:1)
Cylinder head
Carburetter adaptor, right
Ref# 13 Fig. 5 Page 21 #7 (Qty:1)
Cylinder head
Carburetter, L.H.
60-0771 / D771 AMAL L930/10 (1 Spares)
Carburetter, L.H.
Ref# 1 Fig. 31 Page 71 #7 (Qty:1)
Carburetter
Orient: Gasline fitting on Banjo bolt: [rear][<][front]
(Model: T120R)
Carburetter, R.H.
60-0772 / D772 AMAL L930/9 (1 Spares)
Carburetter, R.H.
Ref# 1 Fig. 31 Page 71 #7 (Qty:1)
Carburetter
Orient: Gasline fitting on Banjo bolt: [rear][<][front]
(Model: T120R)
Center stand
82-5692 / F5932
Center stand
1968 center stand
Ref# 5 Fig. 34 Page 34 #6 1968 PARTS (Qty:1)
Frame, rear
Center stand
Ref# 5 Fig. 12 Page 35 #7 (Qty:1)
Frame, rear
Center styling strip
Ref# 9 Fig. 22 Page 53 #7 (Qty:1)
Gas tank
Chain adjuster
37-2089 / W2089
Chain adjuster
Ref# 41 Fig. 20 Page 51 #7 (Qty:2)
Rear wheel
Chain tensioner abutment
70-5976 / E5976
Chain tensioner abutment
Ref# 6 Fig. 2 Page 15 #7 (Qty:1)
Primary chaincase
Ref# 10 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase
Chain, primary
60-0477 / D477
Chain, primary
(3/8 in. duplex) (Tool-D496)
Ref# 15 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase
Orient: Shop manual: 3/8" (1/2" elsewhere) free tightest point
Chain, rear
60-0530 / D530 TSUBAKI 530QR
Chain, rear
(5/8 x 3/8 in. x 104 links)*
Ref# 5 Fig. 11 Page 33 #7 (Qty:1)
Rear wheel
Orient: Slack: 3/4" on tires, tightest; or 1 3/4" on stand, slackest
¹ '15@65K(TSU)'14@60K(TSU)'13@53K(REN)
Chainguard
82-7067 / F7067
Chainguard
Ref# 26 Fig. 13 Page 37 #7 (Qty:1)
Chainguard
Check wire
60-0374 / D374
Check wire
Ref# 15 Fig. 25 Page 59 #7 (Qty:1)
Seat
Choke control body
99-0234 AMAL 12/619
Choke control body
Ref# 16 Fig. 27 Page 63 #7 (Qty:1)
Handlebars
Circlip
57-0280 / T280
Circlip
Ref# 19 Fig. 8 Page 27 #7 (Qty:1)
Mainshaft bearing
Ref# 12 Fig. 19 Page 49 #7 (Qty:1)
Bearing, front wheel
¹ Same on mainshaft bearing
Circlip
Ref# 32 Fig. 33 Page 73 #7 (Qty:1)
Tach cable spade
(Model: T120R-TR6R)
Circlip
Ref# 16 Fig. 8 Page 27 #7 (Qty:1)
High gear bearing
Circlip
Ref# 5 Fig. 6 Page 23 #7 (Qty:1)
Crankshaft oil seal T.S.
Circlip
Ref# 7 Fig. 24 Page 57 #7 (Qty:1)
Battery vent pipe
Circlip
Ref# 42 Fig. 17 Page 45 #7 (Qty:2)
Front fork shuttle valve
Circlip, gudgeon pin
70-6869 / E6869
Circlip, gudgeon pin
Ref# 17 Fig. 1 Page 13 #7 (Qty:4)
Con rod
Clamp
70-2271 / E2271
Clamp
1 5/8"
Ref# 26 Fig. 15 Page 41 #7 (Qty:2)
Exhaust pipe to muffler
Clamp
1 3/4"
Ref# 8 Fig. 15 Page 41 #7 (Qty:2)
Exhaust pipe/head
¹ Use 70-8860 conical washer & 70-8860 bolt
Clamp, clutch lever bracket
99-0230 AMAL 12/595
Clamp, clutch lever bracket
Ref# 29 Fig. 27 Page 63 #7 (Qty:1)
Handlebars
Clip
70-4705 / E4705
Clip
Ref# 2 Fig. 11 Page 33 #7 (Qty:1)
Primary chain oiler tube
Clip
9/16"
Ref# 11 Fig. 23 Page 55 #7 (Qty:4)
Oil hoses
Clip
Ref# 39 Fig. 23 Page 55 #7 (Qty:1)
Oil tank flexible pipe, rocker oil feed pipe
Clip
1 3/8"
Ref# 33 Fig. 15 Page 41 #7 (Qty:2)
Exhaust crossover pipe (Alternate)
Clip
Ref# 4 Fig. 15 Page 41 #7 (Qty:2)
Exhaust crossover pipe
Clip
Ref# 10 Fig. 26 Page 61 #7 (Qty:1)
Rear fender to rear frame
Clip with screw and nut
82-4810 / F4810
Clip with screw and nut
Ref# NI Fig. 24 Page 57 #7 (Qty:2)
Air cleaner cover
¹ Not illustrated in Fig 24
Clip, oil tank breather
82-3098 / F3098
Clip, oil tank breather
Ref# 19 Fig. 23 Page 55 #7 (Qty:2)
Oil tank breather
Clip, rubber
60-343/7 / D343/7
Clip, rubber
Ref# 27 Fig. 28 Page 65 #7
Cable
Clip, Siba 32,000/1
70-6389 / E6389
Clip, Siba 32,000/1
Ref# 27 Fig. 35 Page 77 #7 (Qty:2)
Ignition coil
(Model: T120R-TR6C)
Clips, retainer
99-0107 FROM INTERNET 9054/171
Clips, retainer
Ref# 19 Fig. 13 Page 37 #7 (Qty:4)
Rear shock absorber springs
Clutch center
57-1719 / T1719
Clutch center
(Tool-Center Extractor)
Ref# 6 Fig. 10 Page 31 #7 (Qty:1)
Clutch sprocket and housing
Clutch hub
57-1734 / T1734
Clutch hub
(Tool-CD222)
Ref# 2 Fig. 10 Page 31 #7 (Qty:1)
Clutch
Clutch lever
57-2191 / T2191
Clutch lever
Ref# 20 Fig. 9 Page 29 #7 (Qty:1)
Clutch lever assembly
ClUTCH LEVER ASSEMBLY
57-3629 / T3629
ClUTCH LEVER ASSEMBLY
Ref# 19 Fig. 9 Page 29 #7 (Qty:1)
Gearbox outer cover
CLUTCH LEVER ASSEMBLY, COMPLETE
60-2074 / D2074 AMAL 18/952
CLUTCH LEVER ASSEMBLY, COMPLETE
Ref# 26 Fig. 27 Page 63 #7 (Qty:1)
Handlebars
Clutch lever shaft
57-1710 / T1710
Clutch lever shaft
Ref# 21 Fig. 9 Page 29 #7 (Qty:1)
Clutch lever assembly
Clutch operating rod
57-1736 / T1736
Clutch operating rod
Len. 11.822/11.812 in. Dia. 7/32 in.
Ref# 27 Fig. 8 Page 27 #7 (Qty:1)
Mainshaft
Collet, split
WE259A
Collet, split
Ref# 24 Fig. 5 Page 21 #7 (Qty:8)
Cylinder head, valve stem
Condenser
99-1043 LUCAS 47638 (2 Spares)
Condenser
Ref# 29 Fig. 35 Page 77 #7 (Qty:2)
Condenser
Condenser Pack 2CP
99-0588 (1 Spares)
Condenser Pack 2CP
Ref# 28 Fig. 35 Page 77 #7 (Qty:1)
Condenser pack
(Model: T120R-TR6C)
Connecter, Tee
70-5370 / E5370
Connecter, Tee
Ref# 17 Fig. 23 Page 55 #7 (Qty:1)
Oil tank breather vent
Connecting rod
70-9525 / E9525
Connecting rod
Ref# 8 Fig. 1 Page 13 #7 (Qty:2)
Con rod
Connector
70-6916 / E6916
Connector
Ref# 14 Fig. 5 Page 21 #7 (Qty:2)
Carburettor balance pipe
Contact assembly
99-0701
Contact assembly
Ref# 26 Fig. 36 Page 79 #7 (Qty:1)
Stoplight
(Model: T120R-TR6R)
CONTACT BREAKER PLATE ASSEMBLY
99-0768 LUCAS 54419097 (1 Spares)
CONTACT BREAKER PLATE ASSEMBLY
Ref# 20 Fig. 6 Page 23 #7 (Qty:1)
Contact breaker
Contact set
99-0772 LUCAS 54419827
Contact set
Gap .014-.016 IN. Check at 1000 MI.
Ref# 21 Fig. 6 Page 23 #7 (Qty:2)
Contact breaker plate
Orient:
¹ Blk/Yel (Rear) T.S.
Blk/Wht (forward) D.S.
Cover
37-3460 / W3460
Cover
Ref# 16 Fig. 19 Page 49 #7 (Qty:1)
Front wheel (cover plate dupe?)
Cover
Ref# 1 Fig. 9 Page 29 #7 (Qty:1)
Gearbox outer cover
Cover
Ref# 13 Fig. 7 Page 25 #7 (Qty:1)
Gearbox inner cover
Cover
Ref# 19 Fig. 35 Page 77 #7 (Qty:2)
Spark plug
Cover
Ref# 24 Fig. 6 Page 23 #7 (Qty:1)
Oil pressure switch
Cover
Ref# 14 Fig. 6 Page 23 #7 (Qty:1)
Contact breaker assembly
Cover
Ref# 25 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase
Cover
Ref# 1 Fig. 6 Page 23 #7 (Qty:1)
Timing chest
¹ Top, rear-most, and two
bottom-most screws are long
Cover
Ref# 30 Fig. 35 Page 77 #7 (Qty:1)
Condensor
Cover, insulated
54190042
Cover, insulated
Ref# 13 Fig. 35 Page 77 #7
Lucar connector, ignition coil
¹ Use B-Wiring C233
Spade terminal cover 1/4" right angle
Cover, rotor
57-2440 / T2440
Cover, rotor
Ref# 26 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase
Cover, rubber
97-2262 / H2262
Cover, rubber
Ref# 34 Fig. 36 Page 79 #7 (Qty:1)
Ignition switch
(Model: T120R-TR6R)
Cover, stop light switch
60-2086 / D2086
Cover, stop light switch
Ref# 9 Fig. 28 Page 65 #7 (Qty:1)
Front brake cable
Crankcase D.S.
70-9748 / E9748
Crankcase D.S.
Ref# 1 Fig. 2 Page 15 #7 (Qty:1)
Crankcase D.S.
Crankcase T.S.
70-9749 / E9749
Crankcase T.S.
Ref# 8 Fig. 2 Page 15 #7 (Qty:1)
Crankcase T.S.
CRANKSHAFT AND FLYWHEEL ASSEMBLY, COMPLETE
70-9686 / E9686
CRANKSHAFT AND FLYWHEEL ASSEMBLY, COMPLETE
Ref# 1 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft
CRANKSHAFT C/W OIL TUBE
70-4643 / E4643
CRANKSHAFT C/W OIL TUBE
Ref# 2 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft
Crankshaft oil tube (sludge trap)
70-3903 / E3903
Crankshaft oil tube (sludge trap)
Ref# 3 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft
Cup
70-9555 / E9555
Cup
Ref# 34 Fig. 31 Page 71 #7 (Qty:4)
Carburetter/adapters
(Model: T120R)
Cup
Ref# 23 Fig. 22 Page 53 #7 (Qty:3)
Gas tank, front tank mount
Cup
Ref# 23 Fig. 18 Page 47 #7 (Qty:2)
Handlebar mount
(Model: T120R-TR6R)
Cylinder block
70-6304 / E6304
Cylinder block
Ref# 2 Fig. 5 Page 21 #7 (Qty:1)
Cylinder block
¹ Commonly sold online for $399
CYLINDER HEAD, WITH VALVE GUIDES
70-9418 / E9418
CYLINDER HEAD, WITH VALVE GUIDES
Ref# 8 Fig. 5 Page 21 #7 (Qty:1)
Cylinder head
Damper unit
Damper unit
REF
Ref# 17 Fig. 13 Page 37 #7 (Qty:2)
Rear shock absorber
Decal (Timing label)
60-2138 / D2138
Decal (Timing label)
Fig. 6 Page 23 #7
Contact breaker cover
Decal, Bonneville
60-2026 / D2026
Decal, Bonneville
Ref# 31 Fig. 22 Page 53 #7 (Qty:1)
Oil tank
Decal, Made in England
A61
Decal, Made in England
Ref# 34 Fig. 22 Page 53 #7 (Qty:1)
?Side panel
Distance piece
37-1024 / W1024
Distance piece
Stepped
Ref# 22 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel
Orient: Small end to hub
Distance piece
Straight, length: 1.055 to 1.060" (John Healy)
Ref# 38 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel, right side
Distance piece
1/4" thick
Ref# 32 Fig. 14 Page 39 #7 (Qty:4)
Engine torque stays
Distance piece
Ref# 5 Fig. 14 Page 39 #7 (Qty:2)
Engine mount stud (bottom)
Distance piece
Ref# 22 Fig. 18 Page 47 #7 (Qty:2)
Handlebar mount
(Model: T120R-TR6R)
¹ Bush inside 97-1580 steady rubber
Distance piece
5/16"
Ref# 20 Fig. 36 Page 79 #7 (Qty:1)
Headlamp shell
(Model: T120R-TR6R)
Distance piece, sprocket to rotor
Ref# 21 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft, D.S.
Orient: Chamfer towards sprocket
Distance tube
37-1278 / W1278
Distance tube
Ref# 21 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel
Distance tube
Ref# 6 Fig. 13 Page 37 #7 (Qty:1)
Swinging fork
Dowel pin
70-4849 / E4849
Dowel pin
Ref# NI Fig. 6 Page 23 #7
Auto advance unit
Drain and adjuster plug
57-2559 / T2559
Drain and adjuster plug
Ref# 30 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase
¹ #7 Ref#44/p15 referenced as E6347
Drain and adjuster plug
BSF 7/16"
Ref# 44 Fig. 2 Page 15 #7 (Qty:1)
Primary chaincase
¹ #7 p.33/ref.30 references this part as T2559
Drain plug
97-0519A / H519A
Drain plug
UNF 10-32 X 1/8
Ref# 39 Fig. 17 Page 45 #7 (Qty:2)
Lower fork leg
Drain plug (with level tube)
BA (Tool-11/16-2"extension)
Ref# 40 Fig. 2 Page 15 #7 (Qty:1)
Gearbox UN
Drain plug and filter
BA (Tool-1/2BS or 7/16W)
Ref# 37 Fig. 2 Page 15 #7 (Qty:1)
Crankcase oil drain/filter
¹ Use 70-7310 (pushrod tube) o-ring instead of 70-5315 (TSB)
Drive thimble, tachometer
70-4700 / E4700
Drive thimble, tachometer
Ref# 37 Fig. 1 Page 13 #7 (Qty:1)
Exhaust camshaft
¹ #7 lists E4700. E4700 is a nut, not a thimble
Driven gear
70-5578 / E5578
Driven gear
Ref# 23 Fig. 33 Page 73 #7 (Qty:1)
Tach driven gear housing
(Model: T120R-TR6R)
Driven gear housing
Ref# 24 Fig. 33 Page 73 #7 (Qty:1)
Tach driven gear housing
(Model: T120R-TR6R)
Driving gear
70-5157 / E5157
Driving gear
Ref# 20 Fig. 33 Page 73 #7 (Qty:1)
Tach gear housing
(Model: T120R-TR6R)
Dust cover
37-1237 / W1237 (1 Spares)
Dust cover
Cupped(.215"Deep); Inside lip .235"High; .79-.82"ID
Ref# 11 Fig. 19 Page 49 #7 (Qty:1)
Bearing, front wheel
Orient: Cup to bearing
Dust excluder sleeve nut
97-3633 / H3633
Dust excluder sleeve nut
Ref# 24 Fig. 17 Page 45 #7 (Qty:2)
Lower fork leg
End cap
70-5759 / E5759
End cap
Ref# 21 Fig. 33 Page 73 #7 (Qty:1)
Tach gear housing
(Model: T120R-TR6R)
Engine plate
82-5908 / F5908
Engine plate
Ref# 7 Fig. 14 Page 39 #7 (Qty:1)
T.S. rear
Engine plate
Ref# 6 Fig. 14 Page 39 #7 (Qty:1)
D.S. rear
Exhaust pipe adaptor
70-9516 / E9516
Exhaust pipe adaptor
Ref# 17 Fig. 5 Page 21 #7 (Qty:2)
Exhaust
Exhaust pipe crossover
Ref# 32 Fig. 15 Page 41 #7 (Qty:1)
Exhaust
¹ Later models used these alternatively
Exhaust pipe D.S.
Crossover set
Ref# 1 Fig. 15 Page 41 #7 (Qty:1)
Exhaust
¹ 70-9722='69 w/crossover; 70-5957/5958='68 wo/crossover
Exhaust pipe T.S.
Ref# 2 Fig. 15 Page 41 #7 (Qty:1)
Exhaust
Exhaust pipe, crossover
Ref# 3 Fig. 15 Page 41 #7 (Qty:1)
Exhaust
Fender
82-8143 / F8143 (1 Spares)
Fender
Ref# 6 Fig. 26 Page 61 #7 (Qty:1)
Rear fender
(Model: T120R-TR6R)
Fender, paint
97-3677 / H3677 (1 Spares)
Fender, paint
Ref# 1 Fig. 26 Page 61 #7 (Qty:1)
Front fender
Ferrule
6/132A
Ferrule
Ref# 25 Fig. 31 Page 71 #7 (Qty:2)
Choke cable, mixing chamber cover
(Model: T120R)
Ferrule
Ref# 15 Fig. 28 Page 65 #7 (Qty:8)
Throttle cable
(Model: T120R)
Ref# 25 Fig. 28 Page 65 #7 (Qty:6)
Choke cable
(Model: T120R)
Ferrule
Ref# 10 Fig. 28 Page 65 #7 (Qty:2)
Front brake cable
Ref# 2 Fig. 28 Page 65 #7 (Qty:2)
Clutch cable
Filler cap
82-3220 / F3220
Filler cap
Ref# 13 Fig. 22 Page 53 #7 (Qty:1)
Gas tank
Filler cap
Ref# 2 Fig. 23 Page 55 #7 (Qty:1)
Oil tank
Filter
82-3179 / F3179
Filter
(Tool-1")
Ref# 6 Fig. 23 Page 55 #7 (Qty:1)
Oil tank
Filter
Ref# 22 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
Fixing wire
99-0683 LUCAS 504665
Fixing wire
Ref# 4 Fig. 36 Page 79 #7 (Qty:6)
Headlight shell
(Model: T120R-TR6R)
Float
99-0512 AMAL 622/069
Float
Ref# 17 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
Float chamber
99-0506 AMAL 622/050
Float chamber
Ref# 20 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
Float spindle
99-0513 AMAL 622/071
Float spindle
Ref# 18 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
Flywheel
70-9687 / E9687
Flywheel
Ref# 5 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft
Footpeg rubber
82-9279 / NF704
Footpeg rubber
Ref# 20 Fig. 14 Page 39 #7 (Qty:2)
Driver footrests
Footrest, driver, left
82-9736 / F9736
Footrest, driver, left
Ref# 14 Fig. 14 Page 39 #7 (Qty:1)
Engine mount plate
Footrest, driver, right
Ref# 15 Fig. 14 Page 39 #7 (Qty:1)
Engine mount plate
FORK ASSEMBLY
97-3658 / H3658
FORK ASSEMBLY
Ref# 1 Fig. 17 Page 45 #7 (Qty:1)
Front forks
(Model: T120R)
Fork cover, top left
97-2161 / H2161
Fork cover, top left
Ref# 17 Fig. 17 Page 45 #7 (Qty:1)
Stanchion tube
Fork cover, top right
Ref# 18 Fig. 17 Page 45 #7 (Qty:1)
Stanchion tube
Fork end
60-0638 / D638
Fork end
Ref# 12 Fig. 28 Page 65 #7 (Qty:1)
Front brake cable
Fork end, threaded
Ref# 30 Fig. 19 Page 49 #7 (Qty:1)
Front brake cam rod
Friction disk
97-0435 / H435
Friction disk
Ref# 14 Fig. 18 Page 47 #7 (Qty:1)
Steering damper
FRONT BRAKE AND CHOKE ASSEMBLY, COMPLETE
60-2073 / D2073 AMAL 18/978
FRONT BRAKE AND CHOKE ASSEMBLY, COMPLETE
Ref# 13 Fig. 27 Page 63 #7 (Qty:1)
Handlebars
Front frame
82-7843 / F7843
Front frame
Ref# 1 Fig. 12 Page 35 #7 (Qty:1)
Frame
Fuse assembly
54938986
Fuse assembly
Ref# 11 Fig. 24 Page 57 #7 (Qty:1)
Battery
¹ Use slowblow 17A continuous
(Marked 35A instantaneous)
Gaiter, front forks
97-3635 / H3635
Gaiter, front forks
Ref# 23 Fig. 17 Page 45 #7 (Qty:2)
Stanchion tube
Orient: End with pin hole goes DOWN.
Gas pipe
82-8133 / F8133
Gas pipe
Ref# 28 Fig. 31 Page 71 #7 (Qty:1)
Carburetter
Orient: Accute angle of pipes goes forward
(Model: T120R)
Gas tank
82-9702 / F9702
Gas tank
(2 1/2 gallons)
Ref# 2 Fig. 22 Page 53 #7 (Qty:1)
Gas tank
(Model: T120R)
Gas tap
Ref# 16 Fig. 22 Page 53 #7 (Qty:1)
Gas tank D.S.
Gas tap W/Tube
Ref# 17 Fig. 22 Page 53 #7 (Qty:1)
Gas tank
Gasket
70-4547 / E4547
Gasket
.048" is standard (John Healy)
Ref# 7 Fig. 5 Page 21 #7 (Qty:1)
Cylinder head
¹ Smear with grease
Gasket
Ref# 28 Fig. 36 Page 79 #7 (Qty:1)
Tail light assembly (5451677)
(Model: T120R-TR6R)
Gearbox, speedometer
60-0637 / D637 SMITHS BG5330/168
Gearbox, speedometer
15:12 (BCS: 1.25:1) Grease nipple thread: 2BA
Ref# 39 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel spindle T.S.
¹ Britishfasteners- 2BA grease nipples w head for reg g.guns
Gearchange pedal
57-3757 / T3757
Gearchange pedal
Ref# 35 Fig. 9 Page 29 #7 (Qty:1)
Gearbox outer cover
Gearchange quadrant
57-0408 / T408/9 (1 Spares)
Gearchange quadrant
Ref# 8 Fig. 9 Page 29 #7 (Qty:1)
Gearbox outer cover
Grease nipple
NW100
Grease nipple
UNF 1/4x28
Ref# 3 Fig. 13 Page 37 #7 (Qty:1)
Swinging fork
¹ Grease@1,000 mi.intervals
Grease retainer
37-1474 / W1474
Grease retainer
Flat; .018"Thick; 1.06"ID
Ref# 15 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel D.S.
Grease retainer
Cupped, tapered to center; .205"Deep; .885"ID
Ref# 14 Fig. 19 Page 49 #7 (Qty:1)
Front wheel bearing, D.S.
Orient: Cup to bearing
Grease retainer
Flat.019"Thick; Inside step.125"Wide x.035"High; 1.123"ID
Ref# 36 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel, outside T.S. bearing
Grease retainer
Cupped(.283"Deep); Inside lip.08"High; 1.025ID
Ref# 16 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel T.S.
Orient: Cup to bearing
Grip, handlebar left
Grip, handlebar left
REF
Ref# 34 Fig. 27 Page 63 #7 (Qty:1)
Handlebars
Grip, twist grip
Grip, twist grip
REF
Ref# 11 Fig. 27 Page 63 #7 (Qty:1)
Handlebars
Grommet
82-5536 / F5536
Grommet
Ref# 27 Fig. 13 Page 37 #7 (Qty:1)
Chainguard chain inspection port
Grommet, rubber
199001
Grommet, rubber
Ref# 19 Fig. 26 Page 61 #7 (Qty:1)
Rear fender, stoplight lead
Grommet, rubber
Ref# 20 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase, alternator leads
Orient: Inside primary chaincase
Grommet, rubber
Ref# 11 Fig. 6 Page 23 #7 (Qty:1)
Contact breaker leads
Grommet, rubber
Ref# 20 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase, alternator leads
Orient: Outside primary chaincase
¹ Not shown/listed in #7
Grommet, rubber
Ref# 36 Fig. 23 Page 55 #7 (Qty:1)
Oil tank mount, lower
Grommet, rubber
Ref# 5 Fig. 25 Page 59 #7 (Qty:1)
Side panel
Grommet, rubber
Ref# 12 Fig. 36 Page 79 #7 (Qty:1)
Headlight shell
(Model: T120R-TR6R)
Grub screw
21-0578 / S578
Grub screw
CEI 1/4
Ref# 12 Fig. 17 Page 45 #7 (Qty:1)
Upper yoke
¹ Secures frame lock cylinder
Guide plate
57-0407 / T407 (1 Spares)
Guide plate
Ref# 13 Fig. 9 Page 29 #7 (Qty:1)
Gearchange plunger assembly
Orient: Beveled edges face away from center
¹ Original part
Guide, tapet
70-9352 / E9352
Guide, tapet
Ref# 30 Fig. 3 Page 17 #7 (Qty:1)
Inlet
Guide, tapet
Ref# 31 Fig. 3 Page 17 #7 (Qty:1)
Exhaust
Handlebar eyebolt
97-2291 / H2291
Handlebar eyebolt
Ref# 16 Fig. 18 Page 47 #7 (Qty:2)
Handlebars
(Model: T120R-TR6R)
Handlebars, US Bonneville pre-71
97-1870 / H1870 (1 Spares)
Handlebars, US Bonneville pre-71
Ref# 1 Fig. 27 Page 63 #7 (Qty:1)
Front forks
(Model: T120R-TR6R)
¹ In stock: 97-1871 UK Twin 65-70
Hanger
70-4711 / E4711
Hanger
Ref# 19 Fig. 15 Page 41 #7 (Qty:2)
Muffler and rear footpeg
Hanger, passenger footrest
82-9370 / F9370
Hanger, passenger footrest
Ref# 15 Fig. 29 Page 67 #7 (Qty:2)
Passenger footrest
Headlight assembly, Type SS700P
99-0608 LUCAS 59883
Headlight assembly, Type SS700P
Ref# 1 Fig. 36 Page 79 #7 (Qty:1)
Headlight shell
(Model: T120R-TR6R)
Headlight unit (reflector/lense)
99-0686 LUCAS 516798
Headlight unit (reflector/lense)
Ref# 3 Fig. 36 Page 79 #7 (Qty:1)
Headlight shell
(Model: T120R-TR6R)
Heat sink
97-2237 / H2237
Heat sink
Ref# 42 Fig. 35 Page 77 #7 (Qty:1)
Zener diode
Hinge
82-7862 / F7862
Hinge
Ref# 12 Fig. 25 Page 59 #7 (Qty:1)
Seat, rear hinge
Hinge
Ref# 11 Fig. 25 Page 59 #7 (Qty:1)
Seat, front hinge
Hollow dowel
57-0989 / T989
Hollow dowel
Ref# 12 Fig. 2 Page 15 #7 (Qty:2)
Timing cover
Ref# 6 Fig. 6 Page 23 #7 (Qty:1)
Timing cover
Ref# 2 Fig. 7 Page 25 #7 (Qty:4)
Gearbox inner cover
Hollow dowel
Ref# 16 Fig. 2 Page 15 #7 (Qty:1)
Crankcase D.S., forward cylinder stud 15/28
Hollow dowel
Ref# 17 Fig. 2 Page 15 #7 (Qty:1)
Crankcase halves, forward joint (screw 15/18)
Hollow dowel
Counter-bored with metering pin
Ref# 22 Fig. 2 Page 15 #7 (Qty:2)
Tappet oil feed, crankcase T.S. forward
Orient: Larger bore faces out
¹ #7 "... on the timing cover face", it's on the crankcase
Horn
60-1900 / D1900
Horn
Ref# 51 Fig. 35 Page 77 #7 (Qty:1)
Right hand
Horn
Ref# 52 Fig. 35 Page 77 #7 (Qty:1)
Left hand
Horn relay
99-1027 LUCAS 33188 (1 Spares)
Horn relay
Ref# 53 Fig. 35 Page 77 #7 (Qty:1)
Horn relay bracket
Horn Sw/Dip Sw/Wiring Harness
99-0555 AMAL 31563 (1 Spares)
Horn Sw/Dip Sw/Wiring Harness
Ref# 35 Fig. 27 Page 63 #7 (Qty:1)
Handlebars
Horn, type 6H
99-0612 LUCAS 70197 (1 Spares)
Horn, type 6H
Ref# 36 Fig. 35 Page 77 #7 (Qty:1)
Horn
Hub
37-1472 / W1472
Hub
Ref# 7 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel
Hub and brake drum
37-1722 / W1722
Hub and brake drum
Ref# 8 Fig. 19 Page 49 #7 (Qty:1)
Front wheel
Ignition coil
70-6388 / E6388
Ignition coil
12v/points 6v/Pazon
Ref# 26 Fig. 35 Page 77 #7 (Qty:2)
Ignition coil
(Model: T120R-TR6C)
Index plunger holder
57-2172 / T2172
Index plunger holder
(Tool-3/4")
Ref# 6 Fig. 7 Page 25 #7 (Qty:1)
Gear selectors
Inner cover plate
70-7037 / E7037
Inner cover plate
Ref# 7 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase
Insulating ring
70-9554 / E9554
Insulating ring
Ref# 35 Fig. 31 Page 71 #7 (Qty:4)
Carburetter
¹ Viton o-ring Dash# -202 (1/8 x 1/4 x 1/2) suitable
Jet holder
99-1034 AMAL 622/128
Jet holder
Ref# 11 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
Jet, main
99-0441 AMAL 376/100
Jet, main
220
Ref# 12 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
Jet, needle
99-1035 AMAL 622/122
Jet, needle
.105(lean).106(medium).107(rich)
Ref# 13 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
¹ Check: Go-.1058/NoGo-.1062
Joint gasket
70-3763 / E3763
Joint gasket
Ref# 13 Fig. 23 Page 55 #7 (Qty:1)
Oil pipes, junction block
¹ No gasket sealer necessary
Joint gasket
Ref# 3 Fig. 23 Page 55 #7 (Qty:1)
Oil tank filler cap
¹ Also 45/19 fork spring abutment
Joint washer
57-1770 / T1770
Joint washer
Ref# 24 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase cover
Joint washer
Ref# 27 Fig. 11 Page 33 #7 (Qty:1)
Rotor cover
Joint washer
Ref# 9 Fig. 3 Page 17 #7 (Qty:1)
Oil pump
¹ No gasket sealer necessary
Joint washer
Ref# 6 Fig. 11 Page 33 #7 (Qty:1)
Inner cover plate
Joint washer
Ref# 15 Fig. 6 Page 23 #7 (Qty:1)
Contact breaker cover plate
Joint washer
Ref# 1 Fig. 5 Page 21 #7 (Qty:1)
Cylinder base
¹ No gasket sealer necessary
Joint washer
Ref# 32 Fig. 5 Page 21 #7 (Qty:2)
Rocker box
Joint washer
2 1/2"
Ref# 15 Fig. 22 Page 53 #7 (Qty:1)
Gas tank filler cap
Joint washer
Ref# 19 Fig. 31 Page 71 #7 (Qty:2)
Float bowel (gasket)
(Model: T120R)
Joint washer, fiber
Fiber
Ref# 40 Fig. 5 Page 21 #7 (Qty:4)
Rocker box, valve inspection cap
Junction box, choke
99-0341 AMAL 244/104
Junction box, choke
Ref# 23 Fig. 28 Page 65 #7 (Qty:1)
Choke cable
(Model: T120R)
Key
60-4253 / S66-1
Key
Half-moon
Ref# 22 Fig. 10 Page 31 #7 (Qty:1)
Mainshaft/Clutch hub
Key
Ref# 26 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft, T.S.
¹ Crankshaft pinion
Key
Woodruff key
Ref# 22 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft/Alternator Rotor
Key, frame lock
60-0623 / D623
Key, frame lock
Ref# 11 Fig. 17 Page 45 #7 (Qty:2)
Steering lock
Key, ignition w. tumbler
60-0622 / D622 (1 Spares)
Key, ignition w. tumbler
Ref# 33 Fig. 36 Page 79 #7 (Qty:1)
Ignition key
(Model: T120R-TR6R)
Key, pinion
70-1558 / E1558
Key, pinion
Ref# 32 Fig. 1 Page 13 #7 (Qty:2)
Camshafts
Kickstart stop
57-0045 / T45
Kickstart stop
Ref# 16 Fig. 7 Page 25 #7 (Qty:1)
Gearbox inner cover
Kickstarter axel
T24A
Kickstarter axel
Ref# 18 Fig. 9 Page 29 #7 (Qty:1)
Gearbox outer cover
Kickstarter lever
57-2173 / T2173
Kickstarter lever
Ref# 39 Fig. 9 Page 29 #7 (Qty:1)
Kickstarter assembly
Kickstarter pedal
57-1272 / T1272
Kickstarter pedal
Ref# 40 Fig. 9 Page 29 #7 (Qty:1)
Kickstarter assembly
Kickstarter pinion
57-0730 / T730
Kickstarter pinion
Ref# 23 Fig. 8 Page 27 #7 (Qty:1)
Gearbox outer cover
Kickstarter quadrant
T25A
Kickstarter quadrant
Ref# 16 Fig. 9 Page 29 #7 (Qty:1)
Gearbox outer cover
Kickstarter ratchet
57-0731 / T731
Kickstarter ratchet
Ref# 24 Fig. 8 Page 27 #7 (Qty:1)
Gearbox outer cover
Kickstarter return spring
57-0031 / T31
Kickstarter return spring
Ref# 17 Fig. 9 Page 29 #7 (Qty:1)
Gearbox outer cover
KICKSTARTER, FOLDING COMPLETE ASSEMBLY
57-3632 / T3632
KICKSTARTER, FOLDING COMPLETE ASSEMBLY
Ref# 38 Fig. 9 Page 29 #7 (Qty:1)
Gearbox outer cover
Knee grip, left
82-8192 / F8192
Knee grip, left
Ref# 7 Fig. 22 Page 53 #7 (Qty:1)
Gas tank
Knee grip, right
Ref# 8 Fig. 22 Page 53 #7 (Qty:1)
Gas tank
Knob
83-1357 / F11357
Knob
Ref# 2 Fig. 25 Page 59 #7 (Qty:1)
Side panel
Layshaft low gear (30T)
57-0926 / T926
Layshaft low gear (30T)
BUSH bore dia:0.8135-.8145" BUSH clearance:0.0025-.0045"
Ref# 7 Fig. 8 Page 27 #7 (Qty:1)
Gearbox
Layshaft second gear
57-1065 / T1065
Layshaft second gear
(26T)
Ref# 9 Fig. 8 Page 27 #7 (Qty:1)
Gearbox
Layshaft third gear
57-2379 / T2379
Layshaft third gear
(22T)
Ref# 10 Fig. 8 Page 27 #7 (Qty:1)
Gearbox
LAYSHAFT, C/W HIGH GEAR (20T)
57-2093 / T2093
LAYSHAFT, C/W HIGH GEAR (20T)
Dia:.6845"T.S./6850"D.S.;Len: 6 31/64"
Ref# 11 Fig. 8 Page 27 #7 (Qty:1)
Gearbox
Lense
99-1046 LUCAS 54577109 (1 Spares)
Lense
Ref# 23 Fig. 36 Page 79 #7 (Qty:1)
Tail light
(Model: T120R-TR6R)
Lever (ball end), front brake
99-0262 AMAL 18/1754
Lever (ball end), front brake
Ref# 14 Fig. 27 Page 63 #7 (Qty:1)
Handlebars
Lever bracket, front brake
99-0266 AMAL 18/776
Lever bracket, front brake
Ref# 15 Fig. 27 Page 63 #7 (Qty:1)
Handlebars
Lever, choke
99-0228 AMAL 12/556
Lever, choke
Ref# 22 Fig. 27 Page 63 #7 (Qty:1)
Handlebars
Lever, choke cable
Ref# 21 Fig. 28 Page 65 #7 (Qty:1)
Handlebars
(Model: T120R)
Lever, clutch
99-0261 AMAL 18/754
Lever, clutch
Ball end
Ref# 27 Fig. 27 Page 63 #7 (Qty:1)
Handlebars
Lifting handle
82-7860 / F7860
Lifting handle
Ref# 8 Fig. 26 Page 61 #7 (Qty:1)
Rear fender
Locating peg
57-0912 / T912
Locating peg
Dia:.07-.074" Length:.3135"(2).2585"/6.57mm(1)
Ref# 13 Fig. 2 Page 15 #7 (Qty:1)
Layshaft thrust washer
¹ #7 calls for 1, 2 are required
Locating peg
Ref# 11 Fig. 2 Page 15 #7
Oil pipes and junction block
¹ Reference only
Locating peg
Ref# 19 Fig. 14 Page 39 #7 (Qty:4)
Driver footrests
Locating pin
97-2107 / H2107
Locating pin
Ref# 14 Fig. 17 Page 45 #7 (Qty:1)
Lower yoke
¹ Secures steering damper if fitted
Lock, steering
82-6738 / F6738
Lock, steering
Ref# 10 Fig. 17 Page 45 #7 (Qty:1)
Upper yoke
Lock, with keys
82-6981 / F6981
Lock, with keys
Ref# 32 Fig. 36 Page 79 #7 (Qty:1)
Ignition switch
(Model: T120R-TR6R)
Locking screw, Allen
37-1710 / W1710
Locking screw, Allen
BA 2BA x 1/4 x 5/16 U.H.
Ref# 20 Fig. 20 Page 51 #7 (Qty:1)
Retaining ring
Lower fork leg, left
97-2294 / H2294
Lower fork leg, left
Ref# 34 Fig. 17 Page 45 #7 (Qty:1)
Front forks
¹ 1/3 pint (200cc) oil
Lower fork leg, right
Ref# 35 Fig. 17 Page 45 #7 (Qty:1)
Front forks
¹ 1/3 pint (200cc) oil
Lower yoke and stem
97-2288 / H2288
Lower yoke and stem
Ref# 2 Fig. 17 Page 45 #7 (Qty:1)
Front forks
(Model: T120R)
Lucar connector
54942078 LUCAS 54942078
Lucar connector
Female
Ref# 12 Fig. 35 Page 77 #7
Ignition coil
¹ Use B-Wiring C232
Spade terminal right angle 1/4"
Main spring
97-1891 / H1891 (2 Spares)
Main spring
Ref# 21 Fig. 17 Page 45 #7 (Qty:2)
Solo (Yellow/Blue)
Main spring
Ref# 21 Fig. 17 Page 45 #7 (Qty:2)
Extra strong (Yellow/Green)
MAINSHAFT C/W LOW GEAR (16T)
57-2436 / T2436
MAINSHAFT C/W LOW GEAR (16T)
UNF Dia.DS-.8098/.8103";TS-.7494/.7498";Len:11 19/64";9/16-18UNF
Ref# 1 Fig. 8 Page 27 #7 (Qty:1)
Gearbox
Mainshaft high gear (26T)
57-2316 / T2316
Mainshaft high gear (26T)
Bore dia-.8135/.8145"; Clear-.0032/.0047"; Bush Len-2 19/32
Ref# 3 Fig. 8 Page 27 #7 (Qty:1)
Gearbox
Mainshaft second gear
57-0916 / T916
Mainshaft second gear
(20T)
Ref# 6 Fig. 8 Page 27 #7 (Qty:1)
Gearbox
Mainshaft third gear
57-2378 / T2378
Mainshaft third gear
(24T)
Ref# 5 Fig. 8 Page 27 #7 (Qty:1)
Gearbox
Mixing chamber
Mixing chamber
REF
Ref# 2 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
Mixing Chamber top
99-1032 AMAL 928/098
Mixing Chamber top
Ref# 4 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
Mounting bracket, speedo/tach
97-1946 / H1946
Mounting bracket, speedo/tach
Ref# 4 Fig. 33 Page 73 #7 (Qty:1)
Speedometer
Muffler
70-5866 / E5866
Muffler
Ref# 15 Fig. 15 Page 41 #7 (Qty:2)
Muffler
Needle
99-1036 AMAL 622/124
Needle
Ref# 14 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
Orient: Middle notch (up=richer)
(Model: T120R)
Needle clip
99-0510 AMAL 622/067
Needle clip
Ref# 15 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
Needle, brass w. Viton tip
99-0511 AMAL 622/197
Needle, brass w. Viton tip
Ref# 21 Fig. 31 Page 71 #7 (Qty:2)
Float chamber
(Model: T120R)
Nipple
NS191
Nipple
Ref# 17 Fig. 28 Page 65 #7 (Qty:1)
Throttle cable
(Model: T120R)
Nipple
Ref# 16 Fig. 28 Page 65 #7 (Qty:1)
Throttle cable
(Model: T120R)
Ref# 24 Fig. 28 Page 65 #7 (Qty:1)
Handlebar, choke cable
(Model: T120R)
Nipple
Ref# 11 Fig. 28 Page 65 #7 (Qty:1)
Front brake cable, handlebar end
Ref# 3 Fig. 28 Page 65 #7 (Qty:1)
Clutch cable, handlebar end
Nipple
Ref# 4 Fig. 28 Page 65 #7 (Qty:1)
Clutch cable
Nipple, choke
NS191
Nipple, choke
Ref# 26 Fig. 28 Page 65 #7 (Qty:3)
Handlebars
(Model: T120R)
Nut
S1-51
Nut
CEI 5/16-26TPI
Ref# 36 Fig. 2 Page 15 #7 (Qty:8)
Crankcase joining studs
Nut
CEI 3/8-26TPI Thin (Tool-3/8BS 5/16W)
Ref# 26 Fig. 14 Page 39 #7 (Qty:4)
Torque stay, head bolts 21/38 (bolts 2,3,4,5)
Ref# 34 Fig. 20 Page 51 #7 (Qty:1)
Rear brake cam lever
Torque: 20 LBS
Nut
UNC 9/16-12TPI (Tool-15/16)
Ref# 10 Fig. 13 Page 37 #7 (Qty:1)
Swinging fork, bolt 37/8
Torque: 45 LBS
Nut
UNF 9/16-18TPI Thin (Tool-13/16")
Ref# 26 Fig. 8 Page 27 #7 (Qty:1)
Kickstarter ratchet
Torque: 45 LBS
¹ Blue Loctite
Nut
UNF 5/16-24TPI
Ref# 6 Fig. 28 Page 65 #7 (Qty:1)
Clutch cable
Nut
UNF 3/8-24TPI 12 points
Ref# 3 Fig. 5 Page 21 #7 (Qty:8)
Cylinder block base
Torque: 35 LBS
Nut
Ref# 7 Fig. 33 Page 73 #7 (Qty:4)
Speedo/tach mount
Nut
3/4"
Ref# 33 Fig. 19 Page 49 #7 (Qty:1)
Front brake anchor plate
Nut
UNF 3/4"; .470" (15/32") thick; 1.306" (1-5/16") across flats
Ref# 46 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel spindle, D.S. (inside)
¹ Inside nut on D.S.
Nut
UNF 3/4"; .322" thick; 1.317" (<1-5/16") across flats
Ref# 24 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel spindle, T.S. (inside)
¹ Inside nut on T.S.
Nut
Ref# 31 Fig. 36 Page 79 #7 (Qty:1)
Ignition switch
(Model: T120R-TR6R)
Nut
BS 1 1/4" (Tool-Z63)
Ref# 14 Fig. 8 Page 27 #7 (Qty:1)
Mainshaft, gearbox sprocket
Torque: 50 LBS
¹ Remove w. torque wrench if difficult
Nut
CEI 1/4-26TPI
Ref# 21 Fig. 10 Page 31 #7 (Qty:3)
Clutch pressure plate spring adjustment
Nut
CEI 5/16x26 .038 Pitch (Tool-3/16W or adj tool)
Ref# 48 Fig. 5 Page 21 #7 (Qty:4)
Valve adjuster lock
¹ Adj at 3Kmi (ha-ha)
1/4 turn=.01"
Ex.004" In.002"
Nut
BS 5/16-26TPI (Tool-Thin wall 1/2")
Ref# 15 Fig. 23 Page 55 #7 (Qty:1)
Oil pipes and junction block
Nut
THREAD:(?) 3/4" (Tool-9/16BS 1/2W)
Ref# 28 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft, T.S.
Torque: 30LBS
Nut
Ref# 6 Fig. 35 Page 77 #7 (Qty:4)
Ignition coil
Nut
CEI 1/4-26TPI (Tool-1/4BS 3/16W open)
Ref# 34 Fig. 5 Page 21 #7 (Qty:6)
Rocker box mount stud
Torque: 5 LBS
Ref# 36 Fig. 13 Page 37 #7 (Qty:1)
Chainguard, C-clamp
Ref# 30 Fig. 23 Page 55 #7 (Qty:2)
Oil tank mount, upper
Ref# 39 Fig. 26 Page 61 #7 (Qty:1)
Rear fender, stud 61/38 stoplight adaptor (to fender)
Nut
Ref# 37 Fig. 26 Page 61 #7 (Qty:1)
?Stoplight
Ref# 35 Fig. 35 Page 77 #7 (Qty:2)
Condenser bracket
Ref# 38 Fig. 35 Page 77 #7 (Qty:3)
Horn mount
Nut
CEI 1/4-26TPI
Ref# 41 Fig. 35 Page 77 #7 (Qty:1)
Selenium rectifier mount
Nut
(Tool-3/4)
Ref# 41 Fig. 14 Page 39 #7 (Qty:2)
Engine mount plates, stud 39/21
Torque: 100 LBS
Nut
UNC 1/2 x 13TPI (Tool-7/16BS 3/8W)
Ref# 18 Fig. 22 Page 53 #7 (Qty:2)
Gas tank, gas tap
Nut
BA 4BA
Ref# 12 Fig. 22 Page 53 #7 (Qty:1)
Gas tank, center styling strip
Nut
1 1/2" across flats
Ref# 33 Fig. 17 Page 45 #7 (Qty:2)
Stanchion tube cap
Torque: 80 LBS
Nut
CEI 7/16-26TPI Thin (Tool-5/16BS 1/4W)
Ref# 3 Fig. 14 Page 39 #7 (Qty:4)
Engine mount stud 39/1, bottom, front
Nut, bearing
97-2091 / H2091
Nut, bearing
Ref# 32 Fig. 17 Page 45 #7 (Qty:2)
Bottom of stanchion tube
Nut, conical
21-1906 / S1906
Nut, conical
UNF 1/4-28TPI
Ref# 12 Fig. 3 Page 17 #7 (Qty:2)
Oil pump
Torque: 5 LBS
Nut, domed
21-0544 / S544
Nut, domed
UNF 5/16-24TPI (Tool-1/2")
Ref# 46 Fig. 9 Page 29 #7 (Qty:1)
Gearbox outer cover, upper stud
Ref# 36 Fig. 11 Page 33 #7 (Qty:2)
Primary chaincase cover (stator studs)
Torque: 10 LBS
Nut, domed
CEI 3/8-26TPI (Tool-3/8BS 5/16W)
Ref# 34 Fig. 23 Page 55 #7 (Qty:2)
Rocker oil feed pipe
Torque: 22 LBS
¹ Changed to 24TPI (UNF) in 1973; beware of mismatches
Nut, domed, release valve cap
(Tool-15/16)
Ref# 16 Fig. 3 Page 17 #7 (Qty:1)
Oil release valve, crankcase T.S.
Nut, fork stem sleeve
97-2108 / H2108 (1 Spares)
Nut, fork stem sleeve
Ref# 12 Fig. 18 Page 47 #7 (Qty:1)
Front forks
(Model: TR6C)
¹ Replaces 97-2263 for damper
Nut, fork stem sleeve
Ref# 7 Fig. 17 Page 45 #7 (Qty:1)
Front forks
Nut, left-hand
70-1463 / E1463
Nut, left-hand
LEFT-HAND
Ref# 33 Fig. 1 Page 13 #7 (Qty:1)
Camshaft, inlet
Nut, left-hand
LEFT-HAND
Ref# 34 Fig. 1 Page 13 #7 (Qty:1)
Camshaft, exhaust
Nut, locking
14-0401
Nut, locking
UNF 1/4-28TPI thin locking
Ref# 35 Fig. 14 Page 39 #7 (Qty:1)
Brake pedal stop
Ref# 31 Fig. 19 Page 49 #7 (Qty:1)
Front brake, threaded fork end
Nut, locking
UNF 5/16-24TPI thin locking
Ref# 24 Fig. 26 Page 61 #7 (Qty:2)
Front fender, center and front stays to bracket (R#5)
Orient: Nuts face out
Nut, locking
UNF 3/8-24TPI thin locking (Tool-9/16)
Ref# 18 Fig. 10 Page 31 #7 (Qty:1)
Clutch adjuster pin
Ref# 27 Fig. 14 Page 39 #7 (Qty:2)
Engine mount plates, bolts 39/23, top/rear, both sides
Orient: Head in, nut out
Nut, locking
UNF 7/16-20TPI thin locking
Ref# 9 Fig. 12 Page 35 #7 (Qty:2)
Center stand
(Model: '69/'70 650)
¹ Goes with '69-'70 center stands (82-1267)
Nut, locking
UNF 1/4-28TPI thin Philidas
Ref# 25 Fig. 23 Page 55 #7 (Qty:2)
Battery holder straps, front/rear
Nut, locking
UNF 5/16-24TPI thin Philidas (Tool-13mm deep socket)
Ref# 23 Fig. 11 Page 33 #7 (Qty:3)
Stator studs
Torque: 20 LBS
Ref# 31 Fig. 13 Page 37 #7 (Qty:1)
Chainguard, front mount
Ref# 29 Fig. 26 Page 61 #7 (Qty:2)
Front fender, bottom stay
Nut, locking
UNF 3/8-24TPI thin Philidas
Ref# 13 Fig. 12 Page 35 #7 (Qty:1)
Side stand bolt F7021
Orient: Nut faces out
Nut, locking
UNF 1/4-28TPI Cleveloc (Tool-9/16)
Ref# 22 Fig. 26 Page 61 #7 (Qty:2)
Front fender, center stay to fender
Ref# 22 Fig. 26 Page 61 #7 (Qty:2)
Front fender, front stay to fender
Ref# 22 Fig. 26 Page 61 #7 (Qty:1)
Front fender, rear stay to fender
Ref# 22 Fig. 26 Page 61 #7 (Qty:2)
Rear fender, liscense plate bracket
Ref# 22 Fig. 26 Page 61 #7 (Qty:2)
Rear fender, bridge
Ref# 22 Fig. 26 Page 61 #7 (Qty:2)
Rear fender, lifting handle
Ref# 22 Fig. 26 Page 61 #7 (Qty:1)
Rear fender, frame bracket, top
Nut, locking
UNF 1/4-28TPI thin Cleveloc
Ref# 52 Fig. 2 Page 15 #7 (Qty:1)
Protection blade
Ref# 33 Fig. 31 Page 71 #7 (Qty:4)
Carburetter adaptor 21/12, 21/13 (mount stud)
(Model: T120R)
Nut, locking
UNF 5/16-24TPI thin Cleveloc
Ref# 36 Fig. 15 Page 41 #7 (Qty:2)
Exhaust crossover pipe
Ref# 25 Fig. 22 Page 53 #7 (Qty:2)
Gas tank, front tank mount
Nut, locking
UNF 3/8-24TPI thin Cleveloc (Tool-9/16)
Ref# 6 Fig. 17 Page 45 #7 (Qty:2)
Stanchion tube pinch bolt 45/4
Torque: 25 LBS
Nut, locking
UNF 5/16-24TPI thin Aerotite (Tool-1/2)
Ref# 43 Fig. 20 Page 51 #7 (Qty:2)
Rear wheel chain adjuster
Nut, locking
UNF 3/8-24TPI thin Aerotite (Tool-9/16)
Ref# 20 Fig. 18 Page 47 #7 (Qty:2)
Handlebar mount
(Model: T120R-TR6R)
Nut, locking
UNF 9/16-18TPI (Tool-Lock-plate & 7/8")
Ref# 1 Fig. 10 Page 31 #7 (Qty:1)
Clutch securing nut
Torque: 50 LBS
¹ Renew after removing
Nut, locking
UNF 5/16-24TPI
Ref# 11 Fig. 1 Page 13 #7 (Qty:4)
Con rod
Torque: 28 LBS
Nut, locking
Ref# 16 Fig. 5 Page 21 #7 (Qty:2)
Carburetter adaptor/Cylinder head
Nut, locking
CEI 5/16-26TPI
Ref# 13 Fig. 20 Page 51 #7 (Qty:8)
Brakedrum to hub
Nut, locking
CEI 1/4-26TPI Nyloc (Tool-7/16")
Ref# 14 Fig. 15 Page 41 #7 (Qty:2)
Exhaust pipe bracket/exhaust pipe
Nut, locking
THREAD:(?)
Ref# 9 Fig. 12 Page 43 #4 (Qty:2)
Center stand
(Model: '64-'68 650)
¹ Goes with '65-'68 center stands (82-5932)
Nut, locking
BA 2BA
Ref# 44 Fig. 13 Page 37 #7 (Qty:3)
Brakelight switch
¹ #7 says Qty.5 (p.37) Only find 3
Ref# 44 Fig. 13 Page 37 #7 (Qty:1)
Brakelight switch lever
Nut, locking
CEI 1/4-26TPI Nyloc
Ref# 20 Fig. 27 Page 63 #7 (Qty:1)
Front brake lever fulcrum screw
Ref# 32 Fig. 27 Page 63 #7 (Qty:1)
Clutch lever fulcrum screw
Nut, panel
83-0222 / F10222
Nut, panel
Ref# 4 Fig. 25 Page 59 #7 (Qty:1)
Side panel
Nut, plain
PO172A
Nut, plain
CEI 3/8" x 26 (Tool-3/8BS 5/16W)
Ref# 28 Fig. 14 Page 39 #7 (Qty:3)
Brake pedal
¹ PO172A listed '65 thru '69, changed to 99-0047 in '70
Nut, plain
UNF 1/4-28TPI (Tool-11mm)
Ref# 15 Fig. 9 Page 29 #7 (Qty:4)
Gearchange guideplate
Ref# 7 Fig. 15 Page 41 #7 (Qty:4)
Exhaust crossover pipe clip
Ref# 25 Fig. 35 Page 77 #7 (Qty:6)
Ignition coil bracket to frame
(Model: T120R-TR6C)
Ref# 56 Fig. 35 Page 77 #7 (Qty:6)
Horn relay bracket
Nut, plain
UNF 5/16-24TPI (Tool-1/2)
Ref# 31 Fig. 9 Page 29 #7 (Qty:1)
Gearbox outer cover, bottom stud
Ref# 34 Fig. 13 Page 37 #7 (Qty:1)
Chainguard, stepped bolt 37/32
Ref# 12 Fig. 14 Page 39 #7 (Qty:4)
Engine mount plates, bolt 39/8, top/front, middle both sides
Orient: Nuts out
Ref# 31 Fig. 14 Page 39 #7 (Qty:2)
Torque stays
Ref# 21 Fig. 15 Page 41 #7 (Qty:4)
Muffler hanger (to frame), bolt 41/20, washer 41/22
Ref# 25 Fig. 15 Page 41 #7 (Qty:2)
Muffler hanger (to muffler bracket), washer 41/24,bolt 41/23
Ref# 27 Fig. 19 Page 49 #7 (Qty:2)
Front brake cam spindle
Torque: 20 LBS
Ref# 28 Fig. 26 Page 61 #7 (Qty:2)
Rear fender, rear frame clip
Ref# 19 Fig. 29 Page 67 #7 (Qty:2)
Passenger footrest hanger
Nut, plain
UNF 3/8-24TPI (Tool-9/16)
Ref# 21 Fig. 2 Page 15 #7 (Qty:2)
Engine mount stud 15/19
Ref# 18 Fig. 12 Page 35 #7 (Qty:2)
Main/rear frame (top)
Ref# 25 Fig. 13 Page 37 #7 (Qty:4)
Rear shock absorber mount, top/bottom
Orient: Nuts out or it scrapes brake drum cover
Ref# 22 Fig. 14 Page 39 #7 (Qty:2)
Engine mount plate, bottom bolts both sides
Nut, plain
UNF 7/16-20TPI (Tool-7/16BS 3/8W)
Ref# 21 Fig. 12 Page 35 #7 (Qty:2)
Main/rear frame, bottom front, bolt 35/19
Ref# 14 Fig. 13 Page 37 #7 (Qty:2)
Torque stay, front (swingarm) and rear (brake plate)
Nut, plain
UNF 1/2-20TPI (Tool-19mm(3/4") Socket)
Ref# 18 Fig. 14 Page 39 #7 (Qty:2)
Driver footrests (both)
Nut, plain
UNF 5/16-24TPI tall 7/16AF (Tool-1/2)
Ref# 31 Fig. 15 Page 41 #7 (Qty:2)
Exhaust pipe to muffler clamp, bolt 41/29
Nut, plain
UNF 3/4"; .436" (7/16") thick; 1.099" (<1-7/64") across flats
Ref# 44 Fig. 20 Page 51 #7 (Qty:2)
Rear wheel spindle, T.S./D.S. (outside)
Torque: 100 LBS
¹ Outside nuts on T.S./D.S.
Nut, seated
21-0685 / S685
Nut, seated
UNF 3/8-24TPI
Ref# 16 Fig. 17 Page 45 #7 (Qty:1)
Upper yoke pinch bolt
Torque: 15 LBS
Nut, shouldered
70-3977 / E3977
Nut, shouldered
CEI 7/16-26TPI
Ref# 25 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft, D.S.
Torque: 30 LBS
¹ Lock clutch basket, not brake for accurate torque reading
Nut, sleeve
70-8992 / E8992
Nut, sleeve
UNC 1/2-13TPI
Ref# 19 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase
Nut, sleeve
(Tool-D496)
Ref# 14 Fig. 11 Page 33 #7 (Qty:1)
Primary chain tensioner
Nut, sleeve
UNF 1/4-28TPI
Ref# 41 Fig. 13 Page 37 #7 (Qty:1)
Brake operating rod adjustment
Nut, sleeve
UNF 1/4-28TPI
Ref# 40 Fig. 23 Page 55 #7 (Qty:2)
Battery holder strap, front (ground connection)
¹ #7 lists only 1, but 2 are required
Nut, sleeve
Ref# 12 Fig. 18 Page 47 #7 (Qty:1)
Steering damper
Nut, twistgrip rotor stop screw
99-0339 AMAL 210/009
Nut, twistgrip rotor stop screw
Ref# 36 Fig. 28 Page 65 #7 (Qty:2)
Twistgrip
(Model: T120R)
Nut, union
82-3182 / F3182
Nut, union
(Tool-3/8BS 5/16W)
Ref# 9 Fig. 23 Page 55 #7 (Qty:1)
Oil tank pipe, filter
O-ring
70-3253 / E3253
O-ring
Viton/Dash#11/Nom.CS 1/16"/ID 5/16"
Ref# 29 Fig. 5 Page 21 #7 (Qty:2)
Rocker spindle
¹ Use updated Triumph p/n 60-3548
O-ring
Viton/Dash#15/Nom.CS 1/16"/ID 9/16"
Ref# 9 Fig. 9 Page 29 #7 (Qty:1)
Gearchange quadrant
Ref# 27 Fig. 33 Page 73 #7 (Qty:1)
Tach driven gear housing
(Model: T120R-TR6R)
¹ Also used on gearchange quadrant, Fig 9 Reference 9
O-ring
Viton/Dash#11/Nom.CS 1/16"/ID 5/16"
Ref# 25 Fig. 33 Page 73 #7 (Qty:1)
Tach driven gear housing
(Model: T120R-TR6R)
O-ring
Viton/Dash#17/Nom. CS 1/16"/ID 11/16"
Ref# 22 Fig. 33 Page 73 #7 (Qty:1)
Tach gear housing plug
(Model: T120R-TR6R)
O-ring
Buna-N/Dash#120/Nom.CS 3/32"/ID 1"
Ref# 6 Fig. 5 Page 21 #7 (Qty:2)
Pushrod cover tube, bottom
¹ Use Triumph p/n 71-1283 (Viton) top & bottom
O-ring
Viton/Dash#20/Nom.CS 1/16"/ID 7/8"
Ref# 36 Fig. 3 Page 17 #7 (Qty:2)
Tappet guide
O-ring
Viton/Dash#20/Nom CS 1/16"/ID 7/8"
Ref# 48 Fig. 2 Page 15 #7 (Qty:2)
Primary chaincase filler plug
Ref# 48 Fig. 9 Page 29 #7 (Qty:1)
Gearbox filler plug
Ref# 33 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase inspection cap
O-ring
Thick: Viton/Dash#126/Nom.CS 3/32"/ID 1-3/8"
Ref# 27 Fig. 30 Page 69 PARTS 70 (Qty:2)
Carburetter flange
(Model: T120)
O-ring
Viton/Dash#224/Nom.CS 1/8"/ID 1-3/4"
Ref# 15 Fig. 13 Page 37 #7 (Qty:2)
Swinging fork
O-ring
Viton/Dash#130/Nom.CS 3/32"/ID 1-5/8"
Ref# 26 Fig. 17 Page 45 #7 (Qty:2)
Lower fork leg, dust excluder sleeve nut
O-ring
Buna-N, size 006 (1/8" X 1/4" X 1/16")
Ref# 10 Fig. 31 Page 71 #7 (Qty:4)
Air adjustment screw
(Model: T120R)
O-ring
Thin: Viton/Dash#28/Nom.CS 1/16"/ID 1-3/8"
Ref# 3 Fig. 31 Page 71 #7 (Qty:2)
Carburetter flange
(Model: T120R)
O-ring (hi-temp)
71-1283 / E1-1283
O-ring (hi-temp)
Viton
Ref# XX Fig. 5 Page 21 1971 Parts (Qty:2)
Pushrod cover tube, top
¹ Use updated part# 71-1283 top and bottom
Oil pipe stud
21-1863 / S1863
Oil pipe stud
UNC/UNF OR BSW/ 5/16-?TPI X 1 1/2 O.A.
Ref# 27 Fig. 2 Page 15 #7 (Qty:1)
Junction block
Oil pump assembly
70-9421 / E9421
Oil pump assembly
Ref# 1 Fig. 3 Page 17 #7 (Qty:1)
Timing chest
Oil pump body
REF
Ref# 2 Fig. 3 Page 17 #7 (Qty:1)
Timing chest
Oil pump drive block
Ref# 5 Fig. 3 Page 17 #7 (Qty:1)
Oil pump
¹ Haynes says replace when removed
Oil pump feed plunger
Ref# 3 Fig. 3 Page 17 #7 (Qty:1)
Oil pump
Oil pump scavenge plunger
Ref# 4 Fig. 3 Page 17 #7 (Qty:1)
Oil pump
Oil pump screwed plug
Ref# 8 Fig. 3 Page 17 #7 (Qty:2)
Oil pump
Oil pump valve ball
(7/32 in. dia.)
Ref# 6 Fig. 3 Page 17 #7 (Qty:2)
Oil pump
Oil pump valve spring
Ref# 7 Fig. 3 Page 17 #7 (Qty:2)
Oil pump
OIL RELEASE VALVE ASSEMBLY
70-6595 / E6595
OIL RELEASE VALVE ASSEMBLY
Ref# 13 Fig. 3 Page 17 #7 (Qty:1)
Timing cover
Oil seal
57-0946 / T946
Oil seal
Ref# 17 Fig. 8 Page 27 #7 (Qty:1)
High gear bearing
Orient: Open lip/springs face gearbox
Oil seal
Ref# 6 Fig. 9 Page 29 #7 (Qty:1)
Kickstarter
Oil seal
2 1/8 x 1 27/64
Ref# 19 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft, D.S.
Orient: Open lip/springs face sprocket (Fig. B39 WSManual)
Oil seal
Ref# 4 Fig. 6 Page 23 #7 (Qty:2)
Crankshaft T.S.
¹ John Healey: use only Pioneer & Weston (marked PW)
Oil seal
(0.020 in. undersize)
Ref# 4 Fig. 6 Page 23 #7 (Qty:1)
Crankshaft T.S.
¹ For re-ground crankshaft
Oil seal
1.500"x 1.060"x 0.250"
Ref# 8 Fig. 11 Page 33 #7 (Qty:1)
Inner cover plate
Orient: Open lip/springs to primary case and flush on that side
Oil seal
Ref# 25 Fig. 17 Page 45 #7 (Qty:2)
Stanchion tube
Orient: Open lip/springs go down (to threaded end of seal holder)
Oil seal housing
Ref# 7 Fig. 9 Page 29 #7 (Qty:1)
Kickstarter
Oil tank
82-7836 / F7836
Oil tank
Ref# 1 Fig. 23 Page 55 #7 (Qty:1)
Oil tank
PASSENGER FOOTREST ASSEMBLY
82-9369 / F9369
PASSENGER FOOTREST ASSEMBLY
Ref# 13 Fig. 29 Page 67 #7 (Qty:2)
Passenger footrest
Passenger footrest pedal
82-1694 / F1694
Passenger footrest pedal
Ref# 14 Fig. 29 Page 67 #7 (Qty:2)
Passenger footrest
Patent plate
70-4016 / E4016
Patent plate
Ref# 2 Fig. 6 Page 23 #7 (Qty:1)
Timing cover
Pedal, rubber
82-1695 / F1695
Pedal, rubber
Ref# 20 Fig. 29 Page 67 #7 (Qty:2)
Passenger footrest
Pin
70-2311 / E2311
Pin
Ref# 3 Fig. 2 Page 15 #7 (Qty:1)
Breather disk locating pin, crankcase D.S.
Pin, adjuster
57-2159 / T2159
Pin, adjuster
Ref# 17 Fig. 10 Page 31 #7 (Qty:1)
Clutch rod
¹ In till pressure plate lifts
Then back off 1 turn
Pin, adjusting
CEI 5/16x26 .038 Pitch
Ref# 47 Fig. 5 Page 21 #7 (Qty:4)
Valve adjustment
¹ Adj at 3Kmi (ha-ha)
1/4 turn=.01" Ex.004" In.002"
Pin, gudgeon
70-6861 / E6861
Pin, gudgeon
Gudgeon pin hole dia. 0.6882"-.6886"
Ref# 16 Fig. 1 Page 13 #7 (Qty:2)
Con rod
Pin, pivot
WF32
Pin, pivot
Ref# 34 Fig. 19 Page 49 #7 (Qty:2)
Front brake cam lever (rear)
Pin, pivot
Ref# 47 Fig. 20 Page 51 #7 (Qty:1)
Brake cam lever
Pin, pivot
Ref# 13 Fig. 28 Page 65 #7 (Qty:1)
Front brake (spring_fix)
Pin, screwed
T423A
Pin, screwed
(1 27/32 in. U.H.)
Ref# 13 Fig. 10 Page 31 #7 (Qty:3)
Inner plate
Pin, split
1/16x3/8
Pin, split
(1/16 x 3/8 in.)
Ref# 40 Fig. 13 Page 37 #7 (Qty:1)
Brake operating rod (rear)
Ref# 35 Fig. 19 Page 49 #7 (Qty:2)
Front brake operating rod (front, both ends)
Pin, split
Ref# 19 Fig. 25 Page 59 #7 (Qty:1)
Seat latch
Pin, split
(5/64" X 1 3/8")
Ref# 19 Fig. 7 Page 25 #7 (Qty:2)
Gear selectors
Pin, split
(5/64" X 1/2")
Ref# 26 Fig. 9 Page 29 #7 (Qty:1)
Clutch lever assembly
Pin; nut; washer
57-1222 / T1222
Pin; nut; washer
Comes with nut, washer
Ref# 45 Fig. 9 Page 29 #7 (Qty:1)
Kickstarter lever
Orient: Nut must face forward for clearance with footrest
¹ One Ref# for all
Pipe, balance
70-4792 / E4792
Pipe, balance
Ref# 15 Fig. 5 Page 21 #7 (Qty:1)
Inlet manifold
Pipe, feed
82-3655 / F3655
Pipe, feed
Ref# 8 Fig. 23 Page 55 #7 (Qty:1)
Oil tank pipe, filter
Pipe, metal
70-2724 / E2724
Pipe, metal
Ref# 7 Fig. 2 Page 15 #7 (Qty:1)
Breather pipe, crankcase (beneath)
Pipe, vent
82-7431 / F7431
Pipe, vent
Ref# 6 Fig. 24 Page 57 #7 (Qty:1)
Battery
Pipes, oil, and junction block
70-6930 / E6930
Pipes, oil, and junction block
5/16" pipe
Ref# 12 Fig. 23 Page 55 #7 (Qty:1)
Oil tank
Piston
GS251
Piston
Ref# 15 Fig. 3 Page 17 #7 (Qty:1)
Oil release valve
Piston, 9:1
70-9488/040 / E9488
Piston, 9:1
9:1 CR. Gudgeon pin hole dia. 0.6882"-.6886"
Ref# 13 Fig. 1 Page 13 #7 (Qty:2)
Piston
Plastic sleeve
70-5449 / E5449
Plastic sleeve
Ref# 21 Fig. 11 Page 33 #7 (Qty:1)
Primary chain tensioner
Plate
37-1015 / W1015
Plate
Ref# 42 Fig. 20 Page 51 #7 (Qty:2)
Chain adjuster end plate
Plate, clutch, driven (steel)
57-1363 / T1363
Plate, clutch, driven (steel)
Ref# 15 Fig. 10 Page 31 #7 (Qty:6)
Clutch sprocket and housing unit
Plate, clutch, driving (bonded)
Ref# 14 Fig. 10 Page 31 #7 (Qty:6)
Clutch sprocket and housing unit
¹ Min.thickness .030" (Haynes)
Plate, clutch, pressure
Ref# 16 Fig. 10 Page 31 #7 (Qty:1)
Clutch sprocket and housing unit
Plate, fixing
99-0690 LUCAS 534296 (1 Spares)
Plate, fixing
Ref# 6 Fig. 36 Page 79 #7 (Qty:1)
Headlight shell and headlight rim
(Model: T120R-TR6R)
Plate, inner, clutch center
57-1720 / T1720
Plate, inner, clutch center
Ref# 7 Fig. 10 Page 31 #7 (Qty:1)
Clutch center
Plate, outer, clutch center
57-1724 / T1724
Plate, outer, clutch center
Ref# 12 Fig. 10 Page 31 #7 (Qty:1)
Clutch center
Plug
21-0543 / S543
Plug
UNF 1/4-28TPI x 5/16 (Tool-7/16)
Ref# 42 Fig. 2 Page 15 #7 (Qty:1)
Gearbox level plug
Plug
UNC 1/2-13TPI
Ref# 29 Fig. 2 Page 15 #7 (Qty:1)
Timing hole plug (crankcase)
Plug
Ref# 46 Fig. 2 Page 15 #7 (Qty:1)
Gearbox blanking (rear)
Plug
Fig. 33 Page 73 #7 (Qty:1)
Tachometer bulb holder blanking plug
Plug
UNC 5/16-18TPI
Ref# 23 Fig. 2 Page 15 #7 (Qty:1)
Crankcase oilway plug (below timing chest)
Plug
THREAD:(?) (Tool-7/16BS 3/8W)
Ref# 4 Fig. 23 Page 55 #7 (Qty:1)
Oil tank drain plug
Plug
Ref# 48 Fig. 35 Page 77 #7 (Qty:1)
Zener diode heat sink plug
Plunger, camplate index
57-3660 / T3660 (1 Spares)
Plunger, camplate index
Ref# 4 Fig. 7 Page 25 #7 (Qty:1)
Gearbox inner cover
Plunger, gearchange quadrant
57-0406 / T406 (2 Spares)
Plunger, gearchange quadrant
OD 0.4315-.4320" Bore clearance 0.0005-.0015"
Ref# 11 Fig. 9 Page 29 #7 (Qty:2)
Gearchange quadrant
Orient: Single bevel to guide plate
¹ Height: Orig.936-.937"; MAPCycle.901-.902"; New unused.860"
Protection blade
70-8892 / E8892
Protection blade
Ref# 51 Fig. 2 Page 15 #7 (Qty:1)
Primary chaincase
Push fix
82-8195 / F8195
Push fix
Ref# 16 Fig. 26 Page 61 #7 (Qty:4)
Stoplight reflectors
Pushrod
70-2620 / E2620
Pushrod
6 5/16"
Ref# 4 Fig. 5 Page 21 #7 (Qty:4)
Pushrod
Pushrod cover tube
70-9349 / E9349
Pushrod cover tube
Ref# 5 Fig. 5 Page 21 #7 (Qty:2)
Pushrod cover tube
¹ Upgraded to E12575 in 71 US (Ref#5 Fig 5)
Quadrant
57-0397 / T397
Quadrant
Ref# 17 Fig. 7 Page 25 #7 (Qty:1)
Gear selectors
Orient: Wider pivot boss goes towards gear side
Quadrant spindle
57-1896 / T1896
Quadrant spindle
Ref# 18 Fig. 7 Page 25 #7 (Qty:1)
Gear selectors
Rear frame
82-8036 / F8036
Rear frame
Ref# 15 Fig. 12 Page 35 #7 (Qty:1)
Frame
Reflector, Amber
99- LUCAS 57161 (2 Spares)
Reflector, Amber
Ref# 30 Fig. 22 Page 53 #7 (Qty:2)
Gas tank
Reflector, red
99-1030
Reflector, red
Ref# 15 Fig. 26 Page 61 #7 (Qty:2)
Rear fender
Relay stay
82-7582 / F7582 (1 Spares)
Relay stay
Ref# 58 Fig. 35 Page 77 #7 (Qty:1)
Horn relay bracket
Restrictor
97-2090 / H2090
Restrictor
(Tool-5/8)
Ref# 43 Fig. 17 Page 45 #7 (Qty:2)
Lower fork leg
¹ Use speed wrench with
Extension & 5/8" socket on 45/45
Retaining ring
37-0582 / W582
Retaining ring
LEFT-HAND (Tool-Z76)
Ref# 15 Fig. 19 Page 49 #7 (Qty:1)
Front wheel bearing, T.S.
Retaining ring
(Tool-Z76)
Ref# 19 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel bearing D.S.
Rim (WM2 19)
37-1230 / W1230
Rim (WM2 19)
Ref# 3 Fig. 19 Page 49 #7 (Qty:1)
Front wheel
Rim (WM3 18)
Ref# 3 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel
RIM SPOKES AND HUB ASSEMBLY
37-1721 / W1721
RIM SPOKES AND HUB ASSEMBLY
Ref# 2 Fig. 19 Page 49 #7 (Qty:1)
Front wheel
Rim, headlight
99-0692 LUCAS 553248 (1 Spares)
Rim, headlight
Ref# 2 Fig. 36 Page 79 #7 (Qty:1)
Headlight shell
(Model: T120R-TR6R)
RIM, SPOKES, AND HUB ASSEMBLY
37-1486 / W1486
RIM, SPOKES, AND HUB ASSEMBLY
Ref# 2 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel
Ring, oil control
70-6865 / E6865
Ring, oil control
Fitted gap: .010/.014 in. (Tool-Z22 75mm)
Ref# 15 Fig. 1 Page 13 #7 (Qty:2)
Piston
Ring, taper compression
70-6864 / E6864
Ring, taper compression
Fitted gap: .010/.014 in. (Tool-Z22 75mm)
Ref# 14 Fig. 1 Page 13 #7 (Qty:4)
Piston
Rivet, brass
Rivet, brass
REF
Ref# 22 Fig. 19 Page 49 #7 (Qty:16)
Front brake lining (ref only)
Rocker
70-1457 / E1457
Rocker
Rocker bore (new): .5002 to .5012 (Newsgroup)
Ref# 44 Fig. 5 Page 21 #7 (Qty:2)
Rocker box T.S. exhaust and D.S. inlet
Rocker
Rocker bore (new): .5002 to .5012 (Newsgroup)
Ref# 45 Fig. 5 Page 21 #7 (Qty:2)
Rocker box D.S. exhaust and T.S. inlet
Rocker ball pin
71-0070 / E1-0070
Rocker ball pin
Ref# 46 Fig. 5 Page 21 #7 (Qty:4)
Rocker
Rocker box
70-4550 / E4550
Rocker box
Ref# 30 Fig. 5 Page 21 #7 (Qty:1)
Inlet
Rocker box
Ref# 31 Fig. 5 Page 21 #7 (Qty:1)
Exhaust
Rocker oil feed pipe
70-6349 / E6349 (1 Spares)
Rocker oil feed pipe
Ref# 32 Fig. 23 Page 55 #7 (Qty:1)
Rocker box
Rod
WE2003
Rod
Ref# 29 Fig. 19 Page 49 #7 (Qty:1)
Front brake cam
Rollers
57-0394 / T394
Rollers
Dia-.2495/.2500"; Length-.231/.236"
Ref# 4 Fig. 10 Page 31 #7 (Qty:20)
Clutch hub
Rollers
O.D.:Orig (65Kmi).4370-72,SRM-.464-67,MAP-.4395
Ref# 9 Fig. 7 Page 25 #7 (Qty:2)
Gear selector forks
Rotor
99-0739 LUCAS 54213901
Rotor
Ref# 23 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft, D.S.
Rubber
57-2330 / T2330
Rubber
Ref# 44 Fig. 9 Page 29 #7 (Qty:1)
Kickstarter pedal
Rubber
Ref# 6 Fig. 12 Page 35 #7 (Qty:1)
Center stand
Rubber
Ref# 37 Fig. 9 Page 29 #7 (Qty:1)
Gearchange pedal
Rubber backing
99-0630 AMAL 380459
Rubber backing
Ref# 36 Fig. 27 Page 63 #7 (Qty:1)
Horn and dip switch
Rubber buffer
82-7835 / F7835
Rubber buffer
Ref# 10 Fig. 25 Page 59 #7 (Qty:4)
Seat
Rubber cable tie
60-343/3 / D343/3
Rubber cable tie
Ref# 35 Fig. 36 Page 79 #7 (Qty:1)
Ignition (rear lamp)
(Model: T120R-TR6R)
Rubber connector
70-6353 / E6353
Rubber connector
Ref# 31 Fig. 23 Page 55 #7 (Qty:1)
Rocker oil feed pipe
Rubber cover
Ref# 28 Fig. 9 Page 29 #7 (Qty:1)
Clutch cable
Rubber mat
82-8140 / F8140
Rubber mat
Ref# 17 Fig. 26 Page 61 #7 (Qty:2)
Stoplight reflector
Rubber plug
70-7573 / E7573
Rubber plug
Ref# 53 Fig. 2 Page 15 #7 (Qty:1)
Protection blade hole
Rubber sleeve
97-1618 / H1618
Rubber sleeve
Ref# 13 Fig. 18 Page 47 #7 (Qty:1)
Steering damper
Rubber strip
82-8031 / F8031
Rubber strip
Ref# 5 Fig. 24 Page 57 #7 (Qty:2)
Battery holder
Rubber tube
82-7364 / F7364
Rubber tube
Ref# 29 Fig. 13 Page 37 #7 (Qty:1)
Chain oiler
Rubber, drive (large)
57-1722 / T1722
Rubber, drive (large)
Ref# 10 Fig. 10 Page 31 #7 (Qty:3)
Clutch center
Rubber, rebound (small)
57-1723 / T1723
Rubber, rebound (small)
Ref# 11 Fig. 10 Page 31 #7 (Qty:3)
Clutch center
Scavenge pipe
70-4538 / E4538
Scavenge pipe
5/16" reinforced rubber
Ref# 10 Fig. 2 Page 15 #7
Crankcase oil filter
¹ Reference only
Screen, anchor plate
37-1991 / W1991
Screen, anchor plate
Ref# 37 Fig. 19 Page 49 #7 (Qty:1)
Front brake air scoop
Screw
127684
Screw
Ref# 29 Fig. 36 Page 79 #7 (Qty:1)
Tail light/stop light assembly
(Model: T120R-TR6R)
Screw
Ref# 24 Fig. 36 Page 79 #7 (Qty:2)
Tail light/stop light lens
(Model: T120R-TR6R)
Ref# 5 Fig. 36 Page 79 #7 (Qty:1)
Headlight shell, fixing plate 79/6
(Model: T120R-TR6R)
Screw
UNC 1/4-20TPI X 13/16 U.H.
Ref# 18 Fig. 2 Page 15 #7 (Qty:2)
Crankcase halves
Orient: Fastens DS/TS crankcases
Through hollow dowel 15/17
Screw
3/8 U.H.
Ref# 43 Fig. 13 Page 37 #7 (Qty:2)
Chainguard, brakelight switch
Ref# 43 Fig. 13 Page 37 #7 (Qty:1)
Brakelight switch lever
Screw
CEI 1/4-26TPI X 3/8 U.H. Phillips
Ref# 43 Fig. 5 Page 21 #7 (Qty:4)
Valve inspection cap lock spring
Screw
Set screw
Ref# 28 Fig. 33 Page 73 #7 (Qty:1)
Tach gear housing
(Model: T120R-TR6R)
Screw
BA 2BA X 1/2 X 13/32 U.H.
Ref# 17 Fig. 6 Page 23 #7 (Qty:2)
Contact breaker cover plate
Screw
BA 2BA X 1/2 (3/8 in. U.H.)
Ref# 37 Fig. 35 Page 77 #7 (Qty:2)
Horn mounting
Screw
BA 2BA X 3/4
Ref# 5 Fig. 22 Page 53 #7 (Qty:2)
Gas tank styling unit (front)
Screw
Ref# 18 Fig. 27 Page 63 #7 (Qty:1)
Front brake lever bracket (fore)
Screw
Ref# 17 Fig. 27 Page 63 #7 (Qty:1)
Front brake lever bracket (aft)
Ref# 30 Fig. 27 Page 63 #7 (Qty:2)
Clutch lever bracket clamp
Screw
Ref# 31 Fig. 27 Page 63 #7 (Qty:1)
Clutch lever fulcrum screw
Screw
Ref# 5 Fig. 31 Page 71 #7 (Qty:8)
Carburetter float bowl and cover
(Model: T120R)
Screw plug
70-3905 / E3905
Screw plug
Ref# 4 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft
Screw, air adjustment
99-0515 AMAL 622/076
Screw, air adjustment
Ref# 9 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
Orient: Out 2 1/4 - 2 1/2 turns. In is richer.
(Model: T120R)
¹ Approx 2 1/2 turns out
Screw, Allen
14-7023
Screw, Allen
UNC 5/16-18TPI X 1 3/4" U.H. (Tool-7/64" hex)
Ref# 23 Fig. 7 Page 25 #7 (Qty:1)
Gearbox inner cover
Screw, countersunk
21-1879 / S1879
Screw, countersunk
UNC 1/4-20TPI X 13/32 O.A. Slotted
Ref# 27 Fig. 9 Page 29 #7 (Qty:2)
Clutch lever assy
Screw, countersunk
BA 1BA x 9/16 x 0.417" U.H.
Ref# 8 Fig. 10 Page 31 #7 (Qty:6)
Inner & Outer clutch center plates
Screw, countersunk
BA 2BA X 5/16 X 15/16" U.H. (Tool-Impact big handle)
Ref# 9 Fig. 11 Page 33 #7 (Qty:6)
Inner cover plate
Screw, fulcrum
99-0252 AMAL 18/087
Screw, fulcrum
Ref# 19 Fig. 27 Page 63 #7 (Qty:1)
Front brake lever fulcrum screw
Screw, hammer drive
60-0208-5 / D208-5
Screw, hammer drive
Ref# 3 Fig. 6 Page 23 #7 (Qty:2)
Patent plate, timing cover
Screw, hook
83-0008 / F10008
Screw, hook
Ref# 10 Fig. 22 Page 53 #7 (Qty:1)
Gas tank, center styling strip
Screw, metering
82-6511 / F6511
Screw, metering
Ref# 26 Fig. 23 Page 55 #7 (Qty:1)
Oil tank, for chain lube
Screw, noncentric with pin
99-0769
Screw, noncentric with pin
Ref# 22 Fig. 6 Page 23 #7 (Qty:2)
Breaker points adjustment
Screw, Philips
82-4129 / F4129
Screw, Philips
BA 2BA X 7/16
Ref# 28 Fig. 11 Page 33 #7 (Qty:3)
Rotor cover, primary chaincase
Screw, Philips
BA 2BA X 13/32
Ref# 35 Fig. 26 Page 61 #7 (Qty:3)
Rear fender, tail light plate (to adaptor)
Screw, Philips
BA 2BA X 3/8 chrome
Ref# 6 Fig. 22 Page 53 #7 (Qty:2)
Gas tank styling unit (rear)
Screw, Phillips
(Tool-7/16 for nut)
Ref# 13 Fig. 15 Page 41 #7 (Qty:2)
Exhaust pipe bracket/exhaust pipe
Screw, Posidrive
14-6608
Screw, Posidrive
UNC 1/4-20TPI X 1" U.H. (Tool-Posidrive)
Ref# 8 Fig. 6 Page 23 #7 (Qty:5)
Timing cover
¹ 10/11/1/2/3o'clock from
patent plate are 1 3/8 in. O.A.
Ref# 22 Fig. 7 Page 25 #7 (Qty:1)
Gearbox inner cover
Ref# 34 Fig. 9 Page 29 #7 (Qty:1)
Gearbox outer cover
Orient: Rear-most screw
Ref# 34 Fig. 11 Page 33 #7 (Qty:6)
Primary chaincase cover
Screw, Posidrive
UNC 1/4-20TPI X 1 5/16" U.H. (Tool-Posidrive)
Ref# 7 Fig. 6 Page 23 #7 (Qty:3)
Timing cover
¹ 5/7o'clock 1 27/64 in. O.A.
9 o'clock 1 1/8 in. O.A.
Ref# 33 Fig. 9 Page 29 #7 (Qty:2)
Gearbox outer cover
Screw, Posidrive
UNC 5/16-18TPI X 29/32" U.H. (1/4-20TPI?) (Tool-Posidrive)
Ref# 35 Fig. 11 Page 33 #7 (Qty:2)
Primary chaincase cover
Screw, Posidrive
UNC 1/4-20TPI X 2 3/4 U.H. (Tool-Posidrive)
Ref# 32 Fig. 9 Page 29 #7 (Qty:2)
Gearbox outer cover
Orient: Top & bottom screws (match case locators)
¹ Fig 9 is wrong/confusing.
Screw, securing
70-9332 / E9332
Screw, securing
LEFT-HAND (Tool-7/16"thin/11mm)
Ref# 17 Fig. 33 Page 73 #7 (Qty:1)
Tach gear housing
(Model: T120R-TR6R)
Screw, self-tapping
1/2" self-tapping Philips
Ref# 16 Fig. 25 Page 59 #7 (Qty:1)
Seat check wire
Screw, self-tapping
6-32 X 1/2
Ref# 37 Fig. 27 Page 63 #7 (Qty:2)
Horn and dip switch
Screw, taptite
21-0650 / S650
Screw, taptite
Ref# 38 Fig. 19 Page 49 #7 (Qty:3)
Front brake air scoop
Screw, throttle valve stop
99-0516 AMAL 622/077
Screw, throttle valve stop
Ref# 8 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
Screw, twistgrip
99-0220 AMAL 4/048
Screw, twistgrip
Ref# 32 Fig. 28 Page 65 #7 (Qty:2)
Twistgrip
(Model: T120R)
Screw, twistgrip friction adjuster
Ref# 34 Fig. 28 Page 65 #7 (Qty:1)
Twistgrip
(Model: T120R)
Screw, twistgrip rotor stop
Ref# 35 Fig. 28 Page 65 #7 (Qty:1)
Twistgrip
Orient: Rotor stop screw on top, friction screw on the bottom
(Model: T120R)
Screwed peg
82-7510 / F7510
Screwed peg
Ref# 28 Fig. 23 Page 55 #7 (Qty:2)
Oil tank shock mounting
Sealing ring
70-4752 / E4752
Sealing ring
ID 15/16; OD 1 3/16; 1/8" (3.2mm) thick; square profile
Ref# 63 Fig. 5 Page 25 1971 Parts (Qty:2)
Pushrod cover tube, bottom
Seat
82-9714 / F9714 (1 Spares)
Seat
Ref# 6 Fig. 25 Page 59 #7 (Qty:1)
Seat
Seat catch plunger
82-7560 / F7560
Seat catch plunger
Ref# 20 Fig. 25 Page 59 #7 (Qty:1)
Seat latch
Seat cover
82-9715 / F9715
Seat cover
Ref# 7 Fig. 25 Page 59 #7 (Qty:1)
Seat
Seat rail
82-9498 / F9498
Seat rail
Ref# 21 Fig. 25 Page 59 #7 (Qty:1)
Seat
Selector fork
57-0913 / T913
Selector fork
Shorter barrel than 57-2608, main shaft selector
Ref# 8 Fig. 7 Page 25 #7 (Qty:1)
Layshaft
Selector fork
Longer barrel than 57-0913, lay shaft selector
Ref# 7 Fig. 7 Page 25 #7 (Qty:1)
Mainshaft
Selector fork rod
Ref# 10 Fig. 7 Page 25 #7 (Qty:1)
Gear selectors
Selenium rectifier, type 2DS 506
99-0589 LUCAS 49072
Selenium rectifier, type 2DS 506
Unused lug up, grounding bolt down
Ref# 40 Fig. 35 Page 77 #7 (Qty:1)
Selenium rectifier
¹ Clockwise: White/Green
Brown/White(center),Yellow/Green
Shaft, trip control
41-148-203-10
Shaft, trip control
Ref# 9 Fig. 33 Page 73 #7 (Qty:1)
Speedometer
Shell
54523508
Shell
Ref# 1 Fig. 36 Page 79 #7 (Qty:1)
Headlight shell
(Model: T120R-TR6R)
Shim, engine sprocket
70-8038
Shim, engine sprocket
.010"
Ref# NA Fig. NA Page NA
Crankshaft DS
¹ Align engine sprocket with Duplex wheel
Shim, engine sprocket
.015"
Ref# NA Fig. NA Page NA
Crankshaft DS
¹ Align engine sprocket with Duplex wheel
Shim, engine sprocket
.030" (.0292)
Ref# NA Fig. NA Page NA
Crankshaft DS
¹ Align engine sprocket with Duplex wheel
Shims
97-1425 / H1425
Shims
Ref# 2 Fig. 27 Page 63 #7 (Qty:4)
Handlebars, eyebolts 47/16
(Model: T120R-TR6R)
Shock absorber spider
57-2538 / T2538
Shock absorber spider
Ref# 9 Fig. 10 Page 31 #7 (Qty:1)
Clutch center
Orient: Wider shoulder engages inner clutch center plate
Shock absorber, rear
Ref# 16 Fig. 13 Page 37 #7 (Qty:2)
Rear shock absorber
Shuttle valve
97-2154 / H2154
Shuttle valve
Ref# 41 Fig. 17 Page 45 #7 (Qty:2)
Stanchion tube
Side panel and toolbox
82-8042 / F8042
Side panel and toolbox
Ref# 1 Fig. 25 Page 59 #7 (Qty:1)
Side panel
Side stand
82-7849 / F7849
Side stand
Ref# 11 Fig. 12 Page 35 #7 (Qty:1)
Frame, front
Sleeve
57-1963 / T1963
Sleeve
Ref# 21 Fig. 8 Page 27 #7 (Qty:1)
Mainshaft, kickstarter pinion sleeve
Sleeve
Ref# 9 Fig. 5 Page 21 #7 (Qty:2)
Head bolts through inlet tracts
Sleeve
Ref# 5 Fig. 13 Page 37 #7 (Qty:2)
Swinging fork
Sleeve (wedding band)
71-1701 / E1-1707
Sleeve (wedding band)
Ref# XX Fig. 5 Page 21 1971 Parts (Qty:2)
Pushrod cover tube, bottom
¹ Note '71US Parts source: Page/Ref 25/64
Sleeve, damping
97-1896 / H1896 (2 Spares)
Sleeve, damping
Ref# 29 Fig. 17 Page 45 #7 (Qty:2)
Stanchion tube
Orient: Built-up ends of PVC damping sleeves go DOWN.
Spade
31-371-398
Spade
Ref# 31 Fig. 33 Page 73 #7 (Qty:1)
Tach cable
(Model: T120R-TR6R)
Spade terminal
54190108 LUCAS 54190108
Spade terminal
Male
Ref# 3 Fig. 35 Page 77 #7 (Qty:4)
Ignition Coil
Spark plug
N3
Spark plug
13mm-3/4"Reach; Gap .025" (.020 Maint/Repair 650/750 Twins)
Ref# 18 Fig. 35 Page 77 #7 (Qty:2)
Cylinder head
Torque: 25 LBS
¹ Champ N3/N3C
NGK B7ES/B8ES Denso W24ESU
Speedometer adaptor
37-1476 / W1476
Speedometer adaptor
LEFT HAND
Ref# 37 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel
Speedometer head MPH
99-0161 BRITISH WIRING SSM001/06
Speedometer head MPH
Ref# 1 Fig. 33 Page 73 #7 (Qty:1)
Speedometer
Spigot, rubber
82-5229 / F5229
Spigot, rubber
Ref# 22 Fig. 22 Page 53 #7 (Qty:2)
Gas tank front mount
Spigot, rubber
Ref# 22 Fig. 23 Page 55 #7 (Qty:4)
Oil tank mount and battery holder
Spigot, rubber, double
Ref# 26 Fig. 22 Page 53 #7 (Qty:1)
Gas tank rear mount
Spindle
37-1281 / W1281
Spindle
Ref# 14 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel
Orient: Shoulder to T.S.
Spindle
Ref# 9 Fig. 19 Page 49 #7 (Qty:1)
Front wheel
Spindle
Ref# 15 Fig. 2 Page 15 #7 (Qty:1)
Timing chest T.S., intermediate wheel
Spindle cap
97-1844 / H1844
Spindle cap
Ref# 36 Fig. 17 Page 45 #7 (Qty:2)
Lower fork leg
Spindle, rocker
70-1512 / E1512 (2 Spares)
Spindle, rocker
New:.4990-.4995(WS Man);Bores:.5002-.5012 (Newsgroup)
Ref# 52 Fig. 5 Page 21 #7 (Qty:2)
Rocker box
Spoke
37-1107 / W1107
Spoke
(8/10G X 7 9/16 in. 90 Degrees)
Ref# 4 Fig. 20 Page 51 #7 (Qty:10)
Rear wheel
Spoke
(8/10G X 7 7/8 in. 90 Degrees)
Ref# 5 Fig. 20 Page 51 #7 (Qty:20)
Rear wheel
Spoke
(8/10G x 5 5/8 in. straight)
Ref# 4 Fig. 19 Page 49 #7 (Qty:20)
Front wheel
Spoke
(8/10G x 4 25/32 in. 78)
Ref# 5 Fig. 19 Page 49 #7 (Qty:10)
Front wheel
Spoke
(8/10G x 4 7/8 in. 100)
Ref# 6 Fig. 19 Page 49 #7 (Qty:10)
Front wheel
Spoke
(8/10G X 7 9/16 in. 110 Degrees)
Ref# 4A Fig. 20 Page 51 #7 (Qty:10)
Rear wheel
Spoke nipple
S79-2
Spoke nipple
Ref# 7 Fig. 19 Page 49 #7 (Qty:40)
Front wheel
Ref# 6 Fig. 20 Page 51 #7 (Qty:40)
Rear wheel
Sprag
60-0697 / D697
Sprag
Ref# 9 Fig. 25 Page 59 #7 (Qty:4)
Seat trim strip
Spring
57-1167 / T1167
Spring
Ref# 41 Fig. 9 Page 29 #7 (Qty:1)
Kickstarter pedal assembly
Spring
Free length 1/2 in.
Ref# 22 Fig. 8 Page 27 #7 (Qty:1)
Mainshaft, kickstarter pinion
Spring
Ref# 18 Fig. 3 Page 17 #7 (Qty:1)
Oil release valve
Spring
Ref# 47 Fig. 13 Page 37 #7 (Qty:1)
Brakelight switch
Spring
Ref# 18 Fig. 25 Page 59 #7 (Qty:1)
Seat latch
Spring
Ref# 10 Fig. 12 Page 35 #7 (Qty:1)
Center stand return
Spring
Ref# 27 Fig. 23 Page 55 #7 (Qty:1)
Oil tank chain oiler metering screw 55/26
Spring
Ref# 14 Fig. 12 Page 35 #7 (Qty:1)
Side stand return
Spring cup
57-1931 / T1931
Spring cup
Ref# 19 Fig. 10 Page 31 #7 (Qty:3)
Clutch pressure plate
Spring set
99-0757 LUCAS 54415642
Spring set
Ref# 19 Fig. 6 Page 23 #7 (Qty:1)
Auto advance unit
¹ Lucas 54417992 for stronger
Spring, camplate plunger
57-3661 / T3661
Spring, camplate plunger
Len:2 1/2 in.; Coils: 22; Spring pressure:5-6 lbs/in.
Ref# 5 Fig. 7 Page 25 #7 (Qty:1)
Gearbox inner cover
Spring, choke
99-1038 AMAL 622/129
Spring, choke
Ref# 27 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
Spring, chrome
100 lbs.
Ref# 20 Fig. 13 Page 37 #7 (Qty:2)
Shock absorber
Spring, clutch
57-1830 / T1830
Spring, clutch
Free length 1 13/16 in.
Ref# 20 Fig. 10 Page 31 #7 (Qty:3)
Clutch pressure plate
Spring, conical
57-1712 / T1712
Spring, conical
Ref# 24 Fig. 9 Page 29 #7 (Qty:1)
Clutch lever assembly return spring (thrust plate)
Spring, friction
99-0238 AMAL 16/008
Spring, friction
Ref# 33 Fig. 28 Page 65 #7 (Qty:1)
Twistgrip
(Model: T120R)
Spring, H.D. chrome
99-1047 FROM INTERNET 64544234
Spring, H.D. chrome
145 lbs.
Ref# 20 Fig. 13 Page 37 #7 (Qty:2)
Shock absorber
Spring, ignition capacitor mounting
LUCAS 54483156/A
Spring, ignition capacitor mounting
Ref# 2 Fig. 34 Page 75 #7 (Qty:1)
Battery
(Model: TR6C)
Spring, index plunger (strong)
57-1604 / T1604
Spring, index plunger (strong)
3 17/32" Long; 26 coils
Ref# 5 Fig. 7 Page 25 #7
Gear selectors
¹ This (competition) spring is longer/stronger than 57-0373
Spring, locking
70-4609 / E4609
Spring, locking
Ref# 41 Fig. 5 Page 21 #7 (Qty:4)
Valve adjustment inspection cap
Spring, plunger
57-0405 / T405
Spring, plunger
Free len: 1 1/4"; Coils: 12
Ref# 12 Fig. 9 Page 29 #7 (Qty:2)
Gearchange quadrant plunger
¹ Like new
Spring, quadrant return
57-0404 / T404
Spring, quadrant return
Curved; Free length: 1 3/4"; Coils: 12
Ref# 10 Fig. 9 Page 29 #7 (Qty:2)
Gearchange quadrant
Spring, return
37-0135 / W135
Spring, return
Ref# 24 Fig. 19 Page 49 #7 (Qty:2)
Front brake shoe
Ref# 30 Fig. 20 Page 51 #7 (Qty:2)
Rear brake shoe
Spring, return
Ref# 35 Fig. 20 Page 51 #7 (Qty:1)
Rear brake cam lever
Spring, return
Ref# 32 Fig. 19 Page 49 #7 (Qty:1)
Front brake lever
Spring, rotary breather valve
70-2256 / E2256
Spring, rotary breather valve
Ref# 39 Fig. 1 Page 13 #7 (Qty:1)
Camshaft, inlet
Spring, throttle valve return
99-1033 AMAL 622/131
Spring, throttle valve return
Ref# 7 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
Sprocket
37-1499 / W1499
Sprocket
Ref# 8 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel (46T)
Sprocket
Ref# 12 Fig. 8 Page 27 #7 (Qty:1)
Gearbox (17T)
Sprocket
Ref# 12 Fig. 8 Page 27 #7 (Qty:1)
Gearbox (18T)
Sprocket
(Tool-Z151)
Ref# 12 Fig. 8 Page 27 #7 (Qty:1)
Gearbox (19T)
Sprocket
Ref# 12 Fig. 8 Page 27 #7 (Qty:1)
Gearbox (20T)
Sprocket
Ref# 12 Fig. 8 Page 27 #7 (Qty:1)
Gearbox (15T)
Sprocket
Ref# 12 Fig. 8 Page 27 #7 (Qty:1)
Gearbox (16T)
Sprocket (58T duplex)
57-1570 / T1570
Sprocket (58T duplex)
(Tool-Extractor D662/3)
Ref# 5 Fig. 10 Page 31 #7 (Qty:1)
Clutch sprocket and housing
¹ Use DA50/1 before DU.48145
Sprocket, engine
70-5446 / E5446
Sprocket, engine
29T Duplex (Tool-Z151 WassellTL107)
Ref# 20 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft, D.S.
Orient: Side with number (W-08 70-4572) goes in
Stanchion tube
97-2092 / H2092
Stanchion tube
Ref# 30 Fig. 17 Page 45 #7 (Qty:2)
Front forks
Stator, RM21
99-1006 LUCAS 47205
Stator, RM21
(Tool-Wheel puller)
Ref# 18 Fig. 11 Page 33 #7 (Qty:1)
Crankshaft, D.S.
Stay, bottom
97-3668 / H3668
Stay, bottom
Ref# 4 Fig. 26 Page 61 #7 (Qty:1)
Front fender
(Model: T120R-TR6R)
Stay, center
97-3664 / H3664
Stay, center
Ref# 3 Fig. 26 Page 61 #7 (Qty:1)
Front fender
Orient: Inside/Out: bolt, top stay, front stay, bracket, flat, nut
(Model: T120R-TR6R)
Stay, front
97-3663 / H3663
Stay, front
Ref# 2 Fig. 26 Page 61 #7 (Qty:1)
Front fender
Orient: Inside/Out: bolt, top stay, front stay, bracket, flat, nut
(Model: T120R-TR6R)
Steady rubber
97-1580 / H1580
Steady rubber
Ref# 21 Fig. 18 Page 47 #7 (Qty:2)
Handlebar mount
(Model: T120R-TR6R)
Steering damper rod with knob
97-1142 / H1142
Steering damper rod with knob
Ref# 7 Fig. 18 Page 47 #7 (Qty:1)
Steering damper
Steering race cups
97-0111 / H111
Steering race cups
Ref# 2 Fig. 12 Page 35 #7 (Qty:2)
Frame, front
Steering stop
82-7155 / F7155
Steering stop
Ref# 24 Fig. 12 Page 35 #7 (Qty:2)
Frame, front
Stop switch
60-2085 / D2085
Stop switch
Ref# 8 Fig. 28 Page 65 #7 (Qty:1)
Front brake cable
STOPLIGHT ASSEMBLY, Type L679
99-0597 LUCAS 53973
STOPLIGHT ASSEMBLY, Type L679
Ref# 22 Fig. 36 Page 79 #7 (Qty:1)
Stoplight
(Model: T120R-TR6R)
Stoplight body (adaptor)
82-8139 / F8139
Stoplight body (adaptor)
Ref# 12 Fig. 26 Page 61 #7 (Qty:1)
Rear fender
Stoplight plate
82-6849 / F6849
Stoplight plate
Ref# 13 Fig. 26 Page 61 #7 (Qty:1)
Rear fender
Strap, battery holder
82-8028 / F8028
Strap, battery holder
Ref# 21 Fig. 23 Page 55 #7 (Qty:1)
Battery holder, rear
Strap, battery holder
Ref# 3 Fig. 24 Page 57 #7 (Qty:1)
Battery holder
Strap, battery holder
Ref# 20 Fig. 23 Page 55 #7 (Qty:1)
Battery holder, front
Stud
Stud
REF (1 in.)
Ref# 32 Fig. 31 Page 71 #7 (Qty:4)
Carburetter mounting flange
(Model: T120R)
Stud
UNC/UNF 5/16-18TPI/24TPI X 3 O.A.
Ref# 1 Fig. 7 Page 25 #7 (Qty:2)
Gearbox
Stud
UNC/UNF 3/8-16TPI/24TPI X 4 1/2 O.A.
Ref# 19 Fig. 2 Page 15 #7 (Qty:1)
Engine mount, beneath timing cover
Torque: 20 LBS
¹ No 4 crankcase junction stud
Stud
UNC/UNF 1/4-20TPI/28TPI X 7/8 O.A.
Ref# 5 Fig. 9 Page 29 #7 (Qty:4)
Clutch lever assembly
Stud
UNF 7/16-20TPI X 1 3/8 O.A.
Ref# 21 Fig. 14 Page 39 #7 (Qty:2)
Engine mount plates
Stud
UNF 1/2-20TPI X 1 9/16 O.A.
Ref# 16 Fig. 14 Page 39 #7 (Qty:2)
Driver footrests (left and right)
Stud
UNF 3/8-24TPI X 3 7/8 O.A.
Ref# 16 Fig. 12 Page 35 #7 (Qty:1)
Main/rear frame (top)
Stud
BSW/BSF 1/4-xTPI X 1 5/16 U.H. (BSW-20TPI,BSF-26)
Ref# 10 Fig. 3 Page 17 #7 (Qty:2)
Oil pump body
Stud
UNC B:3/8-16TPI X 1 7/8 O.A.
3/16-7/32-24TPI X 1 3/4 O.A.
Ref# 28 Fig. 2 Page 15 #7 (Qty:8)
Crankcase to cylinder block
¹ 16TPI to crankcase, 24TPI for nut
Stud
UNC/UNF OR BSW/ 5/16-18TPI/24TPI X 4 11/32 O.A.
Ref# 16 Fig. 11 Page 33 #7 (Qty:2)
Stator stud (forward, top and bottom)
Stud
UNC/UNF OR BSW/ 5/16-18TPI/24TPI
Ref# 17 Fig. 11 Page 33 #7 (Qty:1)
Stator stud, aft
Stud
CEI 5/16-26TPI X 3 7/8 O.A.
Ref# 34 Fig. 2 Page 15 #7 (Qty:2)
Crankcase, forward
Torque: 20 LBS
¹ No 2 crankcase junction stud
Stud
BSW/BSF 1/4-xTPI X 15/16 O.A.
(BSW-20TPI, BSF-26)
Ref# 33 Fig. 5 Page 21 #7 (Qty:6)
Rocker box
Ref# 38 Fig. 26 Page 61 #7 (Qty:1)
Rear fender, stoplight adapter (to fender)
Stud
CEI 5/16-26TPI X 5 1/16 O.A.
Ref# 33 Fig. 2 Page 15 #7 (Qty:1)
Crankcase, forward
Torque: 20 LBS
¹ No 3 crankcase junction stud
Stud
CEI 5/16-26TPI X 4 3/4 O.A.
Ref# 50 Fig. 2 Page 15 #7 (Qty:1)
Crankcase, front
Torque: 20 LBS
¹ No 1 crankcase junction stud
Stud
CEI 7/16-26TPI X 3 5/16 O.A.
Ref# 1 Fig. 14 Page 39 #7 (Qty:1)
Forward engine mount
Stud
CEI 7/16-26TPI X 8 1/16 O.A.
Ref# 4 Fig. 14 Page 39 #7 (Qty:1)
Engine mount, lower
Stud, rotor
70-3114 / E3114
Stud, rotor
CEI 7/16-26TPI X 1 3/8 O.A.
Ref# 7 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft, D.S.
Stud, shouldered
21-1883 / S1883
Stud, shouldered
UNF 5/16-24TPI
Ref# 24 Fig. 22 Page 53 #7 (Qty:2)
Gas tank front mount
Styling unit (badge) left
83-1340 / F11340 (1 Spares)
Styling unit (badge) left
Ref# 3 Fig. 22 Page 53 #7 (Qty:1)
Gas tank
Styling unit (badge) right
Ref# 4 Fig. 22 Page 53 #7 (Qty:1)
Gas tank
Support ring
37-3337 / W3337 (1 Spares)
Support ring
Stepped: 1.844"OD, 1.071"ID, .166"Thick (step .68")
Ref# 13 Fig. 19 Page 49 #7 (Qty:1)
Bearing, front wheel
Swinging fork
83-0045 / F10045
Swinging fork
Ref# 1 Fig. 13 Page 37 #7 (Qty:1)
Swinging fork
¹ Grease@1,000 mi.intervals
Switch lever
82-5412 / F5412
Switch lever
Ref# 45 Fig. 13 Page 37 #7 (Qty:1)
Rear brakelight switch
Switch, brakelight, type 22B
99-0725 LUCAS 54033234 (1 Spares)
Switch, brakelight, type 22B
Ref# 42 Fig. 13 Page 37 #7 (Qty:1)
Chainguard
Switch, ignition Type S45
99-0558 LUCAS 31899
Switch, ignition Type S45
Ref# 30 Fig. 36 Page 79 #7 (Qty:1)
Front forks
(Model: T120R-TR6R)
¹ White to single tab
Brown/White to twin tabs
Switch, lighting
99-0563 LUCAS 35710
Switch, lighting
Ref# 15 Fig. 36 Page 79 #7 (Qty:1)
Headlight shell
(Model: T120R-TR6R)
Switch, oil pressure
60-2133 / D2133
Switch, oil pressure
27tpi 1/8"NPS(Straight) but very early '69 1/8"NPT(Tapered)
Ref# 23 Fig. 6 Page 23 #7 (Qty:1)
Timing cover
Torque: DON'T OVR!
¹ Early ones from Smith are tapered, but later Veglia tapered
Tachometer
99-0166 BRITISH WIRING RSM3003/01
Tachometer
Ref# 30 Fig. 33 Page 73 #7 (Qty:1)
Tachometer
(Model: T120R-TR6R)
Tachometer drive plug
21-1871 / S1871
Tachometer drive plug
LEFT-HAND
Ref# 25 Fig. 2 Page 15 #7 (Qty:1)
Crankcase D.S. tach drive
Tachometer gear housing
70-9331 / E9331
Tachometer gear housing
Ref# 16 Fig. 33 Page 73 #7 (Qty:1)
Tachometer
(Model: T120R-TR6R)
Tappet, exhaust
70-8801 / E8801 (1 Spares)
Tappet, exhaust
Ref# 35 Fig. 3 Page 17 #7 (Qty:2)
Tappet guide block
Orient: Machined cutaways must face OUT.
Tappet, inlet
70-3059R / E3059R (1 Spares)
Tappet, inlet
"R" Radius
Ref# 34 Fig. 3 Page 17 #7 (Qty:2)
Tappet guide block
Tensioner blade
70-6061 / E6061
Tensioner blade
Ref# 11 Fig. 11 Page 33 #7 (Qty:1)
Primary chain tensioner
¹ BCS: 70-6283(Tri 500) OK
Throttle valve
99-0527 928/060
Throttle valve
#3 cutaway
Ref# 6 Fig. 31 Page 71 #7 (Qty:2)
Carburetter
(Model: T120R)
Thrust pad
37-1415 / W1415
Thrust pad
Ref# 29 Fig. 20 Page 51 #7 (Qty:2)
Rear brake
Thrust plate
57-1711 / T1711
Thrust plate
Ref# 23 Fig. 9 Page 29 #7 (Qty:1)
Clutch lever assembly
Tie rod
70-4152 / E4152
Tie rod
Ref# 12 Fig. 11 Page 33 #7 (Qty:1)
Primary chain tensioner
Tie, cable, metal
XA69
Tie, cable, metal
Ref# 39 Fig. 28 Page 65 #7 (Qty:1)
Cable
Timing pointer
57-2443 / T2443
Timing pointer
Ref# 38 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase cover
Top collar
70-1543 / E1543
Top collar
Ref# 23 Fig. 5 Page 21 #7 (Qty:4)
Cylinder head, valve stem
Top cone and dust cover
Ref# 4 Fig. 12 Page 35 #7 (Qty:1)
Steering races
Torque stay, rear brake
82-7365 / F7365
Torque stay, rear brake
Ref# 11 Fig. 13 Page 37 #7 (Qty:1)
Swinging fork
Torque stays
Ref# 29 Fig. 14 Page 39 #7 (Qty:4)
Cylinder head to frame, head bolts 2,3,4,5 and bolts 39/30
Tray, rubber
82-8091 / F8091
Tray, rubber
Ref# 2 Fig. 24 Page 57 #7 (Qty:1)
Battery holder
Trim strip
60-0696 / D696
Trim strip
Ref# 8 Fig. 25 Page 59 #7 (Qty:1)
Seat
Trunnion
70-5977 / E5977
Trunnion
Ref# 13 Fig. 11 Page 33 #7 (Qty:1)
Primary chain tensioner
Tube, oiler
70-4704 / E4704
Tube, oiler
Ref# 1 Fig. 11 Page 33 #7 (Qty:1)
Primary chain oiler tube
Tubing, extension pipe
82-7353 / F7353
Tubing, extension pipe
Ref# 18 Fig. 23 Page 55 #7 (Qty:1)
Oil tank Tee 70-5370
¹ Vents oil tank & crankcase to back of rear fender
Tubing, flexible pipe
82-7352 / F7352
Tubing, flexible pipe
Ref# 38 Fig. 23 Page 55 #7 (Qty:1)
Froth tower
¹ Chain oiler connecting tube
Tubing, froth tower vent
70-6356 / E6356
Tubing, froth tower vent
Ref# 16 Fig. 23 Page 55 #7 (Qty:1)
Oil tank
¹ Short tube from Tee (70-5370) to oil tank froth tower
Tubing, oil hose
70-4594 / E4594
Tubing, oil hose
5/16"
Ref# 10 Fig. 23 Page 55 #7 (Qty:2)
Oil tank to oil pipe and junction block
Twin rotor twistgrip, grip
97-2125 / H2125
Twin rotor twistgrip, grip
Ref# 37 Fig. 28 Page 65 #7 (Qty:1)
Twistgrip
(Model: T120R)
Twistgrip assembly, complete
99-0351 AMAL 313/13
Twistgrip assembly, complete
Ref# 28 Fig. 28 Page 65 #7 (Qty:1)
Twistgrip
(Model: T120R)
Twistgrip body, bottom half
99-0346 AMAL 313/009
Twistgrip body, bottom half
Ref# 30 Fig. 28 Page 65 #7 (Qty:1)
Twistgrip
(Model: T120R)
Twistgrip body, top half
Ref# 29 Fig. 28 Page 65 #7 (Qty:1)
Twistgrip
(Model: T120R)
Twistgrip rotor handle
99-0347 AMAL 313/013
Twistgrip rotor handle
Ref# 31 Fig. 28 Page 65 #7 (Qty:1)
Twistgrip
(Model: T120R)
Upper yoke
97-3667 / H3667
Upper yoke
Ref# 8 Fig. 17 Page 45 #7 (Qty:1)
Front forks
Valve body
70-7590 / E7590
Valve body
Ref# 14 Fig. 3 Page 17 #7 (Qty:1)
Oil release valve
Valve guide, exhaust
70-3828 / E3828
Valve guide, exhaust
Ref# 11 Fig. 5 Page 21 #7 (Qty:2)
Cylinder head
Valve guide, inlet
Ref# 10 Fig. 5 Page 21 #7 (Qty:2)
Cylinder head
Valve spring, inner (red spot)
70-4221 / E4221
Valve spring, inner (red spot)
(Tool-Spring compressor)
Ref# 21 Fig. 5 Page 21 #7 (Qty:4)
Cylinder head, valve stem
Valve spring, outer (green spot)
(Tool-Spring compressor)
Ref# 22 Fig. 5 Page 21 #7 (Qty:4)
Cylinder head, valve stem
Valve, exhaust
70-2904 / E2904
Valve, exhaust
Ref# 19 Fig. 5 Page 21 #7 (Qty:2)
Cylinder head
Valve, inlet
70-4603 / E4603
Valve, inlet
Ref# 18 Fig. 5 Page 21 #7 (Qty:2)
Cylinder head
Valve, rotary breather
70-5316 / E5316
Valve, rotary breather
Ref# 38 Fig. 1 Page 13 #7 (Qty:1)
Camshaft, inlet
Velocity stack
99-0530 AMAL 928/066
Velocity stack
Ref# 29 Fig. 31 Page 71 #7
Carburetter
(Model: T120R)
Washer
30-282-014-11
Washer
Ref# 6 Fig. 33 Page 73 #7 (Qty:4)
Speedo/tach mount
Washer
Ref# 17 Fig. 25 Page 59 #7 (Qty:1)
Seat latch
Washer, aluminum
97-1062 / H1062
Washer, aluminum
Ref# 44 Fig. 17 Page 45 #7 (Qty:2)
Lower fork leg
Washer, clamping (thrust)
70-3300 / E3300
Washer, clamping (thrust)
Ref# 40 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft, T.S.
Orient: Chamfer faces main bearing (H Hancox)
Washer, copper
70-1335 / E1335
Washer, copper
3/8 x 5/8 x 1/32
Ref# 33 Fig. 23 Page 55 #7 (Qty:4)
Rocker oil feed pipe
Washer, copper
Ref# 32 Fig. 3 Page 17 #7 (Qty:2)
Tappet guide set bolt
Washer, copper
Copper 1/4" I.D. x 7/16" x 1/32"
Ref# 43 Fig. 2 Page 15 #7 (Qty:1)
Gearbox drain/level plug 15/42
¹ Same as 33/29 for chaincase level plug
Ref# 29 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase level plug
¹ Same as gearbox level/drain
Washer, copper
Ref# 38 Fig. 2 Page 15 #7 (Qty:1)
Crankcase filter
Washer, copper
5/16"
Ref# 24 Fig. 2 Page 15 #7 (Qty:1)
Oilway plug 15/23, under crankcase T.S.
Ref# 37 Fig. 11 Page 33 #7 (Qty:2)
Primary chaincase cover (stator studs)
Washer, cork
Ref# 19 Fig. 17 Page 45 #7 (Qty:2)
Spring abutment, stanchion tube
¹ Also 55/3 oil tank filler cap
Washer, cupped (flat)
57-2279 / T2279
Washer, cupped (flat)
9/16x1 3/8 Thickness: Original.160"; BCS.250"
Ref# 23 Fig. 10 Page 31 #7 (Qty:1)
Clutch nut
¹ Cupped washer discont > motor D.....
Washer, D
70-3768 / E3768
Washer, D
Ref# 28 Fig. 15 Page 41 #7 (Qty:4)
Muffler clamp 41/26
Ref# 34 Fig. 15 Page 41 #7 (Qty:4)
Exhaust crossover pipe
Washer, D
Ref# 46 Fig. 13 Page 37 #7 (Qty:1)
Brakelight switch
Washer, fiber
GS254
Washer, fiber
Ref# 17 Fig. 3 Page 17 #7 (Qty:1)
Oil release valve (beneath Cap 17/16)
Washer, fiber
Ref# 5 Fig. 23 Page 55 #7 (Qty:1)
Oil tank drain
Washer, fiber
Ref# 42 Fig. 5 Page 21 #7 (Qty:4)
Rocker box inspection cap locking spring
¹ Use 60-4263
Ref# 4 Fig. 13 Page 37 #7 (Qty:1)
Swinging fork grease nipple
¹ Use 60-4263
Washer, fiber
15/32"
Ref# 41 Fig. 2 Page 15 #7 (Qty:1)
Gearbox drain/level plug
Washer, fiber
7/16 x 11/16 x 3/32
Ref# 45 Fig. 2 Page 15 #7 (Qty:1)
Primary chaincase drain/adjuster plug
¹ Also referenced as Ref 31 Figure 11
Ref# 31 Fig. 11 Page 33 #7 (Qty:1)
Primary chaincase drain/adjuster plug
¹ Also referenced as Ref 45 Figure 2
Washer, fiber
7/8 x 1 1/16 x .39
Ref# 19 Fig. 3 Page 17 #7 (Qty:1)
Oil release valve (btwn valve body & timing cov)
Washer, fiber
15/32"
Ref# 26 Fig. 2 Page 15 #7 (Qty:1)
Tachometer drive plug
Ref# 26 Fig. 2 Page 15 #7 (Qty:1)
Crankcase, timing hole plug
Washer, fiber
Ref# 7 Fig. 23 Page 55 #7 (Qty:1)
Oil tank filter
Washer, fiber
3/16"
Ref# 40 Fig. 17 Page 45 #7 (Qty:2)
Lower fork leg drain plug
Washer, fiber
Ref# 24 Fig. 31 Page 71 #7 (Qty:2)
Carburetter, banjo bolt
(Model: T120R)
Washer, flanged
82-7848 / F7848
Washer, flanged
Ref# 7 Fig. 13 Page 37 #7 (Qty:2)
Swinging fork
Washer, hemispherical
97-1529 / H1529
Washer, hemispherical
7/8"OD, 3/8"ID - hemi
Ref# 19 Fig. 18 Page 47 #7 (Qty:4)
Handlebar mount
(Model: T120R-TR6R)
Washer, plain
GS127
Washer, plain
Ref# 25 Fig. 9 Page 29 #7 (Qty:1)
Clutch lever assy
Washer, plain
.390"Ix.622"Ox.06"T
Ref# 24 Fig. 13 Page 37 #7 (Qty:2)
Rear shock absorber mount, upper nut
¹ #7 says 3 instead of 2
Washer, plain
1/4 x 1/2 x .0615"
Ref# 10 Fig. 6 Page 23 #7 (Qty:1)
Auto advance unit bolt 23/9
Washer, plain
Ref# 17 Fig. 14 Page 39 #7 (Qty:2)
Driver footrests (both)
Ref# 33 Fig. 20 Page 51 #7 (Qty:1)
Rear brake cam lever
Washer, plain
.314"Ix3/4"Ox.61"T
Ref# 14 Fig. 36 Page 79 #7 (Qty:2)
Headlight shell, pivot bolt 79/13
(Model: T120R-TR6R)
Washer, plain
5/8"
Ref# 40 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel T.S.
Washer, plain
1/2"
Ref# 36 Fig. 19 Page 49 #7 (Qty:2)
Front brake cam lever
Washer, plain
3/4"
Ref# 20 Fig. 8 Page 27 #7 (Qty:1)
Gearbox mainshaft
Washer, plain
1/4 x 9/16 x 3/32
Ref# 21 Fig. 26 Page 61 #7 (Qty:2)
¹ #7 says 12 req'd, I find just 10
Ref# 21 Fig. 26 Page 61 #7 (Qty:2)
Front fender, center stay
Ref# 21 Fig. 26 Page 61 #7 (Qty:2)
Front fender, front stay
Ref# 21 Fig. 26 Page 61 #7 (Qty:2)
Rear fender, liscense plate bracket
Ref# 21 Fig. 26 Page 61 #7 (Qty:2)
Rear fender, bridge
Ref# 21 Fig. 26 Page 61 #7 (Qty:2)
Rear fender, lifting handle
Washer, plain
3/8 x 3/4 x 1/16
Ref# 20 Fig. 2 Page 15 #7 (Qty:2)
Engine mount stud 15/19
Ref# 22 Fig. 13 Page 37 #7 (Qty:2)
Rear shock absorber mount, head of lower bolt 37/21
Ref# 5 Fig. 17 Page 45 #7 (Qty:2)
Stanchion tube pinch bolt 45/4
Washer, plain
5/16 x 5/8 x 1/16 (.040)
Ref# 35 Fig. 2 Page 15 #7 (Qty:11)
Crankcase D.S.
¹ Bolts 15/30-31-32 and ??
Ref# 28 Fig. 5 Page 21 #7 (Qty:1)
Cylinder head bolt (center bolt)
Ref# 30 Fig. 9 Page 29 #7 (Qty:2)
Domed nuts, gearbox outer cover
Ref# 22 Fig. 11 Page 33 #7 (Qty:3)
Stator mounting stud
Ref# 33 Fig. 13 Page 37 #7 (Qty:1)
Chainguard, stepped bolt 37/32
Ref# 10 Fig. 14 Page 39 #7 (Qty:3)
Engine mount bolt 39/8, D.S. top, front
Ref# 10 Fig. 14 Page 39 #7 (Qty:1)
Engine mount plate
Ref# 27 Fig. 26 Page 61 #7 (Qty:2)
Front fender, bottom stay (to lower fork leg)
Ref# 27 Fig. 26 Page 61 #7 (Qty:1)
Front fender, bottom stay (to fender)
Washer, plain
1/4 x 15/32 x .064
Ref# 37 Fig. 5 Page 21 #7 (Qty:4)
Rocker box mount bolts
Ref# 30 Fig. 13 Page 37 #7 (Qty:1)
Rear brake operating rod
Ref# 29 Fig. 23 Page 55 #7 (Qty:4)
Battery holder straps, front/rear
Washer, plain
Ref# 4 Fig. 35 Page 77 #7 (Qty:4)
Ignition coil
Washer, plain
1/4 x 1/2 x.031
Ref# 35 Fig. 5 Page 21 #7 (Qty:6)
Rocker box mount stud
Washer, plain
O.D. 17/32 in. I.D. 5/32 in. Thick ~1/16 in.
Ref# 21 Fig. 7 Page 25 #7 (Qty:1)
Gearbox inner cover
Ref# 14 Fig. 23 Page 55 #7 (Qty:1)
Oil pipe junction block
Washer, plain
Ref# 13 Fig. 6 Page 23 #7 (Qty:2)
Contact breaker assembly pillar bolt
Washer, plain
5/16"
Ref# 17 Fig. 18 Page 47 #7 (Qty:2)
Handlebar mount
(Model: T120R-TR6R)
Washer, plain
3/8
Ref# 26 Fig. 5 Page 21 #7 (Qty:8)
Cylinder head bolt
Washer, plain
Ref# 39 Fig. 19 Page 49 #7 (Qty:3)
Front brake air scoop
Washer, plain
5/16" large O.D.
Ref# 26 Fig. 26 Page 61 #7 (Qty:2)
Front fender, bracket (R#5) to lower fork leg
Washer, plain
7/16 x 15/16
Ref# 20 Fig. 12 Page 35 #7 (Qty:2)
Main/rear frame (bottom front, for nut 35/21)
Ref# 42 Fig. 14 Page 39 #7 (Qty:2)
Engine mount, bottom, 8 1/16 in. stud 39/4
Washer, plain
1/2"ID x 7/8" x 3/32"
Ref# 8 Fig. 12 Page 35 #7 (Qty:2)
Center stand
(Model: '64-'68 650)
¹ Fits '65-'68 82-5932 & '69-'70 82-1267 center stands
Washer, plain
Ref# 30 Fig. 26 Page 61 #7 (Qty:1)
Rear fender, frame bracket
Ref# 30 Fig. 26 Page 61 #7 (Qty:2)
Rear frame, bridge (bolt head)
Washer, plain
Ref# 27 Fig. 17 Page 45 #7 (Qty:2)
Stanchion tube, above top bearing
Washer, plain
1 7/16"
Ref# 22 Fig. 17 Page 45 #7 (Qty:2)
Front forks btwn oil seal and main spring
Washer, ring
97-0565 / H565
Washer, ring
Ref# 8 Fig. 18 Page 47 #7 (Qty:1)
Steering damper
Washer, rubber
82-0967 / F967
Washer, rubber
Ref# 27 Fig. 22 Page 53 #7 (Qty:1)
Gas tank, rear mount
Washer, rubber
Ref# 21 Fig. 22 Page 53 #7 (Qty:2)
Gas tank, front tank mount
Washer, rubber
Ref# 23 Fig. 23 Page 55 #7 (Qty:2)
Battery holder straps, front/rear
Washer, rubber
Ref# 3 Fig. 25 Page 59 #7 (Qty:1)
Side panel
Washer, sealing
70-7351 / E7351
Washer, sealing
Ref# 19 Fig. 22 Page 53 #7 (Qty:2)
Gas tank, gas tap
¹ Use copper crush washers
with bonded rubber seals
Ref# 33 Fig. 33 Page 73 #7 (Qty:1)
Tach gear housing
(Model: T120R-TR6R)
¹ Bonded rubber
Washer, sealing
Ref# 13 Fig. 17 Page 45 #7 (Qty:1)
Upper yoke
¹ Steering lock
Washer, serrated
3/16
Ref# 16 Fig. 6 Page 23 #7 (Qty:2)
Contact breaker cover plate
Ref# 36 Fig. 26 Page 61 #7 (Qty:1)
?Stoplight
Ref# 34 Fig. 35 Page 77 #7 (Qty:2)
Condenser bracket
Ref# 39 Fig. 35 Page 77 #7 (Qty:3)
Horn mount
Ref# 5 Fig. 35 Page 77 #7 (Qty:4)
Ignition coil
Washer, serrated
1/4x7/16 serrated internal
Ref# 14 Fig. 9 Page 29 #7 (Qty:4)
Gearchange guideplate
Ref# 10 Fig. 20 Page 51 #7 (Qty:8)
Rear wheel chain sprocket
¹ Also gearchange guideplate 29/14
Ref# 23 Fig. 35 Page 77 #7 (Qty:6)
Ignition coil bracket
(Model: T120R-TR6C)
Washer, serrated
Ref# 11 Fig. 3 Page 17 #7 (Qty:2)
Oil pump
Washer, serrated
Ref# 11 Fig. 22 Page 53 #7 (Qty:1)
Gas tank, center styling strip
Washer, spherical
70-8860 / E8860
Washer, spherical
Ref# 9 Fig. 15 Page 41 #7 (Qty:2)
Exhaust pipe head clamp bolt
Washer, spring
1/4
Ref# 3 Fig. 11 Page 33 #7 (Qty:1)
Primary chain oiler tube clip
Ref# 38 Fig. 13 Page 37 #7 (Qty:1)
Chainguard C-clamp
Ref# 13 Fig. 25 Page 59 #7 (Qty:4)
Seat, hinge
Ref# 23 Fig. 25 Page 59 #7 (Qty:4)
Seat, rail
Ref# 45 Fig. 35 Page 77 #7 (Qty:1)
Zener diode bracket
¹ Fastens heatsink to bracket
Ref# 55 Fig. 35 Page 77 #7 (Qty:6)
Horn relay bracket
Washer, spring
Ref# 13 Fig. 13 Page 37 #7 (Qty:2)
Swinging fork, torque stay
Ref# 2 Fig. 14 Page 39 #7 (Qty:4)
Engine mount stud 39/1, bottom, front
Washer, spring
3/8 x 19/32 x 7/32
Ref# 17 Fig. 12 Page 35 #7 (Qty:2)
Main/rear frame (top)
Ref# 23 Fig. 13 Page 37 #7 (Qty:2)
Rear shock absorber mount, lower nut 37/25
Ref# 25 Fig. 14 Page 39 #7 (Qty:1)
Brake pedal
Ref# 25 Fig. 14 Page 39 #7 (Qty:4)
Engine mount plate, top/front, T.S.
Ref# 25 Fig. 14 Page 39 #7 (Qty:4)
Torque stay, head bolts 21/38 (bolts 2,3,4,5)
¹ #7 says S26-1 (too small)
Use S26-3
Washer, spring
5/16
Ref# 11 Fig. 14 Page 39 #7 (Qty:2)
Engine torque stay, bolt 39/30
Ref# 11 Fig. 14 Page 39 #7 (Qty:4)
Engine torque stays
Ref# 12 Fig. 15 Page 41 #7 (Qty:2)
Exhaust pipe bracket/exhaust pipe, screw 41/13
Ref# 17 Fig. 15 Page 41 #7 (Qty:4)
Muffler hanger bracket, bolt 41/18
Ref# 22 Fig. 15 Page 41 #7 (Qty:4)
Muffler hanger (to frame), bolt 41/20, nut 41/21
Ref# 24 Fig. 15 Page 41 #7 (Qty:2)
Muffler hanger (to muffler bracket), bolt 41/23, nut 41/25
Ref# 30 Fig. 15 Page 41 #7 (Qty:2)
Exhaust pipe to muffler clamp, bolt 41/29
Ref# 37 Fig. 17 Page 45 #7 (Qty:4)
Lower fork leg spindle cap
Ref# 34 Fig. 26 Page 61 #7 (Qty:2)
Rear fender, frame bracket
Ref# 49 Fig. 35 Page 77 #7 (Qty:1)
Zener diode bracket
¹ Fastens bracket to middle lug
Washer, spring
9/16" Thackeray
Ref# 51 Fig. 5 Page 21 #7 (Qty:4)
Rocker spindle
Washer, spring
Ref# 33 Fig. 26 Page 61 #7 (Qty:2)
Rear fender, clip
Washer, spring
5/16" double coil
Ref# 18 Fig. 29 Page 67 #7 (Qty:2)
Passenger footrest
Washer, spring cupped
Ref# 25 Fig. 27 Page 63 #7 (Qty:1)
Choke control spring washer
Washer, spring
Ref# 22 Fig. 12 Page 35 #7 (Qty:2)
Front/rear frame, bottom rear under bolt 35/23
Washer, star (spring)
97-0095 / H95
Washer, star (spring)
Ref# 10 Fig. 18 Page 47 #7 (Qty:1)
Steering damper
Washer, starlock
Ref# 48 Fig. 17 Page 45 #7 (Qty:1)
Brake cable, front brake
Washer, steel
1/2" x 7/8" x .036"
Ref# 20 Fig. 22 Page 53 #7 (Qty:2)
Gas tank, gas tap
Washer, tab
57-2240 / T2240
Washer, tab
Ref# 25 Fig. 8 Page 27 #7 (Qty:1)
Mainshaft T.S., kickstart ratchet
Washer, tab
3/4
Ref# 24 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft, D.S.
¹ Beneath shouldered rotor nut
Washer, tab
1/2"ID "D"-shaped double-tab
Ref# 8A Fig. 12 Page 43 #4 (Qty:2)
Center stand
(Model: '64-'68 650)
¹ Goes with '65-'68 center stands (82-5932)
Washer, tab
Ref# 9 Fig. 13 Page 37 #7 (Qty:1)
Swinging fork
Washer, tab
7/16"ID "D"-shaped double-tab
Ref# 8A Fig. 12 Page 35 #7 (Qty:2)
Center stand
(Model: '69/'70 650)
¹ Goes with '69-'70 center stands (82-1267)
Washer, tab (lock)
Inside tabs
Ref# 13 Fig. 8 Page 27 #7 (Qty:1)
Mainshaft, gearbox sprocket
Washer, thrust
57-1607 / T1607
Washer, thrust
New: .0905-.0910; Used 2018: .0938(outer)/.0916(inner spun)
Ref# 12 Fig. 7 Page 25 #7 (Qty:2)
Gearbox inner cover, layshaft
Orient: Grooved sides face AWAY from bearings
Washer, thrust
Thickness .052/.054 in. Bronze or Copper & Steel
Ref# 3 Fig. 10 Page 31 #7 (Qty:1)
Clutch center
Orient: 57-3931 bronze side to clutch basket / 57-1735 bevel to hub
¹ Use washer 57-1735 w hub 57-1734; Use 57-3931 w hub 57-3929
Washer, thrust
3/8"
Ref# 49 Fig. 5 Page 21 #7 (Qty:2)
Rocker spindles, Exhaust/Inlet T.S.
Washer, thrust
1/2"
Ref# 50 Fig. 5 Page 21 #7 (Qty:6)
Rocker spindles, 3 Inlet/3 Exhaust
Weight, balancing
37-1197 / W1197
Weight, balancing
(1/2 oz)
Ref# 17 Fig. 19 Page 49 #7
Front wheel
Weight, balancing
(1 oz)
Ref# 18 Fig. 19 Page 49 #7
Front wheel
WHEEL COMPLETE
37-3458 / W3458
WHEEL COMPLETE
Ref# 1 Fig. 19 Page 49 #7 (Qty:1)
Front wheel
WHEEL, COMPLETE
37-2102 / W2102
WHEEL, COMPLETE
Ref# 1 Fig. 20 Page 51 #7 (Qty:1)
Rear wheel
Wheel, crankshaft pinion
70-4564 / E4564
Wheel, crankshaft pinion
Ref# 27 Fig. 1 Page 13 #7 (Qty:1)
Crankshaft, T.S.
Wheel, inlet/exhaust camshaft pinions
70-4562 / E4562
Wheel, inlet/exhaust camshaft pinions
Ref# 31 Fig. 1 Page 13 #7 (Qty:2)
Camshafts
Wheel, intermediate (center)
Ref# 29 Fig. 1 Page 13 #7 (Qty:1)
Timing chest
Wire, high tension
842183
Wire, high tension
Ref# 50 Fig. 35 Page 77 #7 (Qty:2)
Spark plug
Wiring harness
99-1045 LUCAS 54955257
Wiring harness
Ref# 21 Fig. 36 Page 79 #7 (Qty:1)
Wiring harness
(Model: T120R-TR6R)
Wiring protector
82-7826 / F7826
Wiring protector
Ref# 18 Fig. 26 Page 61 #7 (Qty:1)
Rear fender
Zener diode
99-0590 LUCAS 49345 (1 Spares)
Zener diode
Ref# 43 Fig. 35 Page 77 #7 (Qty:1)
Zener diode
Torque: 1.5 LBS
EOF